laser

339 Articles

Tuning Into Atomic Radio: Quantum Technique Unlocks Laser-Based Radio Reception

July 17, 2019 by 22 Comments

The basic technology of radio hasn’t changed much since an Italian marquis first blasted telegraph messages across the Atlantic using a souped-up spark plug and a couple of coils of wire. Then as now, receiving radio waves relies on antennas of just the right shape and size to use the energy in the radio waves to induce a current that can be amplified, filtered, and demodulated, and changed into an audio waveform.

That basic equation may be set to change soon, though, as direct receivers made from an exotic phase of matter are developed and commercialized. Atomic radio, which does not rely on the trappings of traditional radio receivers, is poised to open a new window on the RF spectrum, one that is less subject to interference, takes up less space, and has much broader bandwidth than current receiver technologies. And surprisingly, it relies on just a small cloud of gas and a couple of lasers to work.

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Artificial Intelligence Powers A Wasp-Killing Machine

July 16, 2019 by 62 Comments

At the time of publication, Hackaday is of the understanding that there is no pro-wasp lobby active in the United States or abroad. Why? Well, the wasp is an insect that is considered incapable of any viable economic contribution to society, and thus has few to no adherents who would campaign in its favor. In fact, many actively seek to defeat the wasp, and [Tegwyn☠Twmffat] is one of them.

[Tegwyn]’s project is one that seeks to destroy wasps and Asian Hornets in habitats where they are an invasive pest. To achieve this goal without harming other species, the aim is to train a neural network to detect the creatures, before then using a laser to vaporize them.

Initial plans involved a gimballed sentry-gun style setup. However, safety concerns about firing lasers in the open, combined with the difficulty of imaging flying insects, conspired to put this idea to rest. The current system involves instead guiding insects down a small tube at the entrance to a hive. Here, they can be easily imaged at close range and great detail, as well as vaporized by a laser safely contained within the tube, if they are detected as wasps or hornets.

It’s an exciting project that could serve as a good model of how to deal with invasive insect species in the wild. We’ve seen insects grace our pages before, too.  Video after the break. Continue reading “Artificial Intelligence Powers A Wasp-Killing Machine” →

Lighting Tech Dives Into The Guts Of Laser Galvanometers

June 29, 2019 by 10 Comments

There’s something magical about a laser light show. Watching that intense beam of light flit back and forth to make shapes and patterns, some of them even animated, is pretty neat. It leaves those of us with a technical bent wondering just exactly how the beam is manipulated that fast.

Wonder no more as [Zenodilodon], a working concert laser tech with a deep junk bin, dives into the innards of closed-loop galvanometers, which lie at the heart of laser light shows. Galvos are closely related to moving-coil analog meters, which use the magnetic field of a coil to deflect a needle against spring force to measure current. Laser galvos, on the other hand, are optimized to move a lightweight mirror back and forth, by tiny amounts but very rapidly, to achieve the deflection needed to trace out shapes.

As [Zeno] explains in his teardown of some galvos that have seen better days, this means using a very low-mass permanent magnet armature surrounded by coils. The armature is connected to the mirror on one end, and a sensor on the other to provide positional feedback. We found this part fascinating; it hadn’t occurred to us that laser galvos would benefit from closed-loop control. And the fact that a tiny wiggling vane can modulate light from an IR LED enough to generate a control signal is pretty cool too.

The video below may be a bit long, but it’s an interesting glimpse into the day-to-day life of a lighting tech. It puts a little perspective on some of the laser projection projects we’ve seen, like this giant Asteroids game.

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The Practical Approach To Keeping Your Laser In Focus

June 24, 2019 by 13 Comments

You could be forgiven for thinking that laser cutters and engravers are purely two dimensional affairs. After all, when compared to something like your average desktop 3D printer, most don’t have much in the way of a Z axis: the head moves around at a fixed height over the workpiece. It’s not as if they need a leadscrew to push the photons down to the surface.

But it’s actually a bit more complicated than that. As [Martin Raynsford] explains in a recent post on his blog, getting peak performance out of your laser cutter requires the same sort of careful adjustment of the Z axis that you’d expect with a 3D printer. Unfortunately, the development of automated methods for adjusting this critical variable on lasers hasn’t benefited from the same kind of attention that’s been given to the problem on their three dimensional counterparts.

Ultimately, it’s a matter of focus. The laser is at its most powerful when its energy is concentrated into the smallest dot possible. That means there’s a “sweet spot” in front of the lens where cutting and engraving will be the most efficient; anything closer or farther away than that won’t be as effective. As an example, [Martin] says that distance is exactly 50.3 mm on his machine.

The problem comes when you start cutting materials of different thicknesses. Just a few extra millimeters between the laser and your target material can have a big difference on how well it cuts or engraves. So the trick is maintaining that perfect distance every time you fire up the laser. But how?

One way to automate this process is a touch probe, which works much the same as it does on a 3D printer. The probe is used to find where the top of the material is, and the ideal distance can be calculated from that point. But in his experience, [Martin] has found these systems leave something to be desired. Not only do they add unnecessary weight to the head of the laser, but the smoke residue that collects on the touch probe seems to invariably mar whatever surface you’re working on with its greasy taps.

In his experience, [Martin] says the best solution is actually the simplest. Just cut yourself a little height tool that’s precisely as long as your laser’s focal length. Before each job, stick the tool in between the laser head and the target to make sure you’re at the optimal height.

On entry level lasers, adjusting the Z height is likely to involve turning some screws by hand. But you can always add a motorized Z table to speed things up a bit. Of course, you’ll still need to make sure your X and Y alignment is correct. Luckily, [Martin] has some tips for that as well.

Building A Mag Lev Optical Table

June 16, 2019 by 18 Comments

When you’re talking about optics, things are often happening on a nanometer scale. This means that even the slightest amount of vibration can spoil delicate work. [The Thought Emporium] is working on a long-scale project to produce chocolate holograms, and needed a stable surface to set up some optical components. Thus, he decided to build a magnetically levitated laser table.

The build starts with a series of eight machined delrin bushings, each mounting a strong neodymium ring magnet. Four are placed on the base, with a thin steel rod protruding upwards. The other four bushings are then placed such that the poles of the magnets are opposite one another, causing them to levitate. An acrylic plate is then lowered on top, being supported by the levitating magnets.

It’s a very simple way to create a magnetically levitated table, and in a basic interferometry test, appears to do a decent job of isolating the table from vibrations. We also wonder if there’s scope for further improvement through the use of some kind of eddy current damper. It should make an excellent platform for further experiments, and we look forward to seeing some chocolate holograms in the near future.

It turns out that [The Thought Emporium] was inspired by an earlier chocolate optics project. Video after the break.

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Creating A Laser Cutter From A 3D Printer

June 10, 2019 by 32 Comments

The average FDM 3D printer is not so different from your garden variety laser cutter. They’re often both Cartesian-coordinate based machines, but with different numbers of axes and mounting different tools. As [Gosse Adema] shows, turning a 3D printer into a laser cutter can actually be a remarkably easy job.

The build starts with an Anet A8 3D printer. It’s an affordable model at the lower end of the FDM printer market, making it accessible to a broad range of makers. With the help of some 3D printed brackets, it’s possible to replace the extruder assembly with a laser instead, allowing the device to cut and engrave various materials.

[Gosse] went with a 5500 mW diode laser, which allows for the cutting and engraving of wood, some plastics and even fabrics. Unlike a dedicated laser cutter there are no safety interlocks and no enclosure, so it’s important to wear goggles when the device is operating. Some tinkering with G-Code is required to get things up and running, but it’s a small price to pay to get a laser cutter on your workbench.

We’ve seen [Gosse]’s 3D printer experiments before, with the Anet A8 serving well as a PCB milling machine.

Vintage Fairchild IC Proves Tough To Decap

May 27, 2019 by 10 Comments

You’d think that something called “white fuming nitric acid” would be more than corrosive enough to dissolve just about anything. Heck, it’s rocket fuel – OK, rocket fuel oxidizer – and even so it still it wasn’t enough to pop the top on this vintage Fairchild μL914 integrated circuit, at least not without special measures.

As [John McMaster], part of the team that analyzed the classic dual 2-input NOR gate RTL chip from the 1960s, explains it, decapping modern chips is a straightforward if noxious process. Generally a divot is milled into the epoxy, providing both a reservoir for the WFNA and a roughened surface for it to attack. But the Fairchild chip, chosen for dissection for the Maker Faire Bay Area last week specifically because the features on the die are enormous by modern standards, was housed in an eight-lead TO-99 case with epoxy that proved nigh invulnerable to WFNA. [John] tried every chemical and mechanical trick in the book, going so far as to ablate epoxy with a Nd:YAG laser. He eventually got the die exposed, only to discover that it was covered with silicone rather than the silicon dioxide passivation layer of modern chips. Silicone can be tough stuff to remove, and [John] resorted to using lighter fluid as a solvent and a brush with a single bristle to clean up the die.

We applaud the effort that this took, which only proves that decapping is more art than science sometimes. And the results were fabulous; as Hackaday editor-in-chief [Mike Szczys] notes, the decapping led to his first real “a-ha moment” about how chips really work.

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