If you have worn a mask and glasses together for more than a quarter of a second, you are probably annoyed that we don’t have a magical solution for foggy lenses. Moisture-laden air is also a good indicator of where unfiltered air is escaping. Most masks have some flexible metal across the nose bridge that is supposed to seal the top, but it is woefully inadequate. The Badger Seal by [David Rothamer] and [Scott Sanders] from the University of Wisconsin-Madison College of Engineering is free to copy during the COVID-19 pandemic, even commercially. It works by running an elastic cord below the jaw and a formable wire over the nose to encourage contact all around both mouth and nose.
You can build your own in three ways. Each configuration is uniquely suited to a different situation. The first design is the easiest to make and should work for most people. The second is best for folks who need a better seal on the lower half of their face, like someone sporting a beard. It can also have ear loops, and that means your 3D printed ear savers have another use. The Madison campus of the University of Wisconsin also has fun with lock cracking and graphene experiments.
Badger Seal takes its name from [Bucky Badger], the school’s mascot. There was no animal testing for this project, but if you can fit a mask on a badger’s face, you can name it whatever you want.
Thank you for the tip, [cyberlass]