Let Slip The Chips Of War

September 13, 2022 by Dave Rowntree 71 Comments

We’re going to go out on a limb and predict that future history books will note that the decision to invade a sovereign nation straight after a worldwide pandemic wasn’t exactly the best timing. Turns out the global electronics shortage the pandemic helped to catalyze isn’t just affecting those of us with peaceful intentions, as the Russian war machine is having a few supply issues with the parts needed to build modern weapons and their associated control equipment.

As you might expect, many of these parts are electronic in nature, and in some cases they come from the same suppliers folks like us use daily. This article from POLITICO includes an embedded spreadsheet, broken down by urgency, complete with part numbers, manufacturers, and even the price Moscow expects to pay!

Chips from US-based firms such as Texas Instruments are particularly hard for the Kremlin to source.

So what parts are we talking about anyway? The cheapest chip on the top priority list is the Marvell ‘Alaska’ 88E1322 which is a dual Gigabit Ethernet PHY costing a mere $7.10 USD according to Moscow. The most expensive is the 10M04DCF256I7G, which is an Altera (now Intel) Max-10 series FPGA, at $1,101 USD (or 66,815 Rubles, for those keeping score).

But it’s not just chips that are troubling them, mil-spec D-sub connectors by Airborn are unobtainable, as are all classes of basic passive parts, resistors, diodes, discrete transistors. Capacitors are especially problematic (aren’t they always). A whole slew of Analog Devices chips, as well as many from Maxim, Micrel and others. Even tiny logic chips from Nexperia.

Of course, part of this is by design. Tightened sanctions prevent Russia from purchasing many of these parts directly, which is intended to make continued aggression as economically unpleasant as possible. But as the POLITICO article points out, it’s difficult to prevent some intermediaries from ‘helping out’ without the West knowing. After all, once a part hits the general market, it is next to impossible to guarantee where it will eventually get soldered down.

Thanks to [Kim Tae] for the tip!

Food Safe 3D Printing: A Study

September 5, 2022 by Dave Rowntree 43 Comments

[Matt Thomas] wanted to answer the question of whether 3D printed structures can be food-safe or even medical-safe, since there is an awful lot of opinion out there but not a lot of actual science about the subject. As a mechanical engineer who dabbles in medical technical matters, he designed as series of tests using a wide range of nasty-sounding pathogens, to find once and for all what works and what does not.

One common argument sprung up from the maker movement response to COVID-19, 3D printed masks and visors. Many of us (this scribe included) printed many thousands of visor frames and ear protectors, using the armies of 3D printers we had available, then distributed them to nursing homes and doctors’ surgeries, and anywhere else that couldn’t get ‘proper’ medical-grade items.

There was much opinion about the risks associated with contamination of such 3D printed structures, due to the allegedly porous nature of the prints. [Matt] has shown with some SEM imaging, that a typical 3D print does not have any detectable porosity, and that the grooves due to the layer lines are so positively huge compared to your average bacterium, as to also be irrelevant.

Cutting to the chase, [Matt] shows that ordinary dish soap and water are totally sufficient to remove 90% or more of all of the pathogens he tested, and that using a mix of culturing swap samples as well as protein detection, that 3D printed parts could be cleaned close to medical standards, let alone those of food handling. Even those pesky biofilms could be quickly dispatched with either a quick rinse in bleach-water or a scrub with baking soda. Does this article clear this up finally? Only you can decide!

We’ve obviously covered the subject of 3D printing masks a fair bit, but it’s not all about PPA, sometimes ventilators need some 3D printing love too. Prusa did some work on the subject of food safety, looking specifically at post-processing for 3D prints, and produced some interesting results.

Thanks to [Keith] for the tip!

Trenton Computer Festival Makes YouTube Debut

April 11, 2022 by Tom Nardi 9 Comments

While it doesn’t have the recognition of DEF CON or even HOPE, the Trenton Computer Festival (TCF) holds the record for the longest continually running computer convention, dating all the way back to 1976. TCF has offered vendor spaces, a swap meet, workshops, and keynote talks for almost as long as the personal computer has existed. But until now, all that knowledge was only available to those in the Northeast US that were willing to follow the itinerant event as its bounced between venues over the decades.

Or at least, that used to be the case. Like many events, TCF was forced to go virtual during the COVID-19 pandemic, which meant for the first time all the talks were actually recorded. Over the weekend, the organizers announced that all of the talks and demonstrations from 2020 and 2021 had been uploaded to a new YouTube channel, opening them up to a global audience.

Two years might not sound like much, especially given the fact that there’s still 40+ years unaccounted for. But thanks to the incredible amount of content that is squeezed into each year’s event, the TCF YouTube channel is currently playing host to more than 80 presentations that run the gamut from live musical performances to deep-dives on the Apollo Guidance Computer and quantum computing. Whatever you’re interests happen to be, there’s a good chance you’ll find a presentation or two that talks about it in this impressive collection.

When we made our last visit to this legendary convention, our only real complaint was the fact that none of the presentations were being recorded. With over 40 talks crammed into a six hour event, attendees couldn’t hope but to see more than a fraction of what was on the schedule. The nature of going virtual obviously made it much easier to preserve all this incredible content for later viewing, but it’s unclear if the organizers will be able to maintain that momentum in 2023 when it’s expected TCF will once again be in-person.

Used Facemasks Turned Into Rapid Antigen Tests With Injection Molding

March 24, 2022 by Dan Maloney 15 Comments

Here’s a little eye-opener for you: next time you’re taking a walk, cast your eyes to the ground for a bit and see how far you can go without spotting a carelessly discarded face mask. In our experience, it’s no more than a block or two, especially if you live near a school. Masks and other disposal artifacts of the COVID-19 pandemic have turned into a menace, and uncounted billions of the things will be clogging up landfills, waterways, and byways for decades to come.

Unless they can be recycled into something useful, of course, like the plastic cases used for rapid antigen tests. This comes to us by way of [Ric Real] from the Design and Manufacturing Futures lab at the University of Bristol in the UK. If any of this sounds or looks familiar, refer back to October when the same team presented a method for turning old masks into 3D printer filament. The current work is an extension of that, but feeds the polypropylene pellets recovered from the old masks into a desktop injection molding machine.

The injection molding machine is fitted with 3D-printed molds for the shells of lateral flow devices (LFD) used for COVID-19 rapid antigen testing. The mold tooling was designed in Fusion 360 and printed on an Elegoo Mars MSLA printer using a high-strength, temperature-resistant resin. The molds stood up to the manual injection molding process pretty well, making good-quality parts in the familiar blue and white colors of the starting material. It’s obviously a proof of concept, but it’s good to see someone putting some thought into what we can do with the megatonnes of plastic waste generated by the pandemic response.

Remoticon 2021 // Vaibhav Chhabra And The M19 Collective Make One Million Faceshields

March 10, 2022 by Arya Voronova 5 Comments

[Vaibhav Chhabra], the co-founder of Maker’s Asylum hackerspace in Mumbai, India, starts his Remoticon talk by telling a short story about how the hackerspace rose to its current status. Born out of frustration with a collapsed office ceiling, having gone through eight years of moving and reorganizations, it accumulated a loyal participant base – not unusual with hackerspaces that are managed well. This setting provided a perfect breeding ground for the M19 effort when COVID-19 reached India, mixing “what can we do” and “what should we do” inquiries into a perfect storm and starting the 49 day work session that swiftly outgrew the hackerspace, both physically and organizationally.

When the very first two weeks of the Infinite Two Week Quarantine Of 2020 were announced in India, a group of people decided to wait it out at the hackerspace instead of confining themselves to their homes. As various aspects of our society started crashing after the direct impact of COVID-19, news came through – that of a personal protective equipment shortage, especially important for frontline workers. Countries generally were not prepared when it came to PPE, and India was no different. Thus, folks in Maker’s Asylum stepped up, finding themselves in a perfect position to manufacture protective equipment when nobody else was prepared to help.

Continue reading “Remoticon 2021 // Vaibhav Chhabra And The M19 Collective Make One Million Faceshields” →

Mask DIY sanitization device on the left, mask used as an example on the right. The device is a Tupperware-like plastic container, on top, a small motor plus battery device with an alligator clip attached to the motor. Mask is inserted into the container through the opening on top, hooked to the motor, and the motor then spins the mask inside the container where hydrogen peroxide vapor is being misted.

Mask Sanitization That Anyone Can Build

February 28, 2022 by Arya Voronova 10 Comments

We’ve seen a wide variety of mask sanitization solutions, and now, [spiritplumber] from [Robots Everywhere] brings us a frugal and ingenious design – one that you barely even need tools for. This project might look rough around the edges but looks were never a prerequisite, and as a hacker worth their salt will recognize – this is an answer to “how to design a mask disinfector that anyone can build”.

Local shortages of masks have been threatening communities here and there, doubly so if you need a specific kind of mask that might be out of stock. This design could apply to a whole lot of other things where sterilization is desired, too – improving upon concepts, after all, is our favourite pastime.

The design is simple – a battery-powered motor rotating a mask inside a vat of concentrated H2O2, turned into mist by a cheap ultrasonic misting gadget. As the “turntable” rotates a your PPE of choice, making sure that every crevice is graced with cleaning touch of peroxide, it also causes the H2O2 mist to circulate. Fulfilling most important requirements for a proper sanitization system that more complex devices have been struggling with, this approach has certainly earned its place under the sun.

[Robots Everywhere] have shared a small library of their DIY PPE resources with all of us, and that’s not all they work on – recently, we’ve seen their aeroponics project rejuvenating garlic.

Using hydrogen peroxide vapour for PPE sanitization is a well-tested approach by now, as we’ve seen it deployed back in 2020 on a larger scale as part of an FDA-approved design. And if you only have 3% peroxide at hand, might as well try concentrating it further!

Continue reading “Mask Sanitization That Anyone Can Build” →

HDD Centrifuge Puts COVID-19 Testing Lab In A Backpack

February 5, 2022 by Dan Maloney 11 Comments

Throughout this two-year global COVID-19 nightmare, one thing that has been sorely lacking is access to testing. “Flu-like symptoms” covers a lot of ground, and knowing if a sore throat is just a sore throat or something more is important enough that we’ve collectively plowed billions into testing. Unfortunately, the testing infrastructure remains unevenly distributed, which is a problem this backpack SARS-CoV-2 testing lab aims to address.

The portable lab, developed by [E. Emily Lin] and colleagues at the Queen Mary University of London, uses a technique called LAMP, for loop-mediated isothermal amplification. LAMP probably deserves an article of its own to explain the process, but suffice it to say that like PCR, LAMP amplifies nucleic acid sequences, but does so without the need for expensive thermal cycling equipment. The kit contains a microcentrifuge that’s fashioned from an e-waste hard drive, a 3D printed rotor, and an Arduino to drive the motor and control the speed. The centrifuge is designed to run on any 12 VDC source, meaning the lab can be powered by a car battery or solar panel if necessary. Readout relies on the trusty Mark I eyeball and a pH-indicating buffer that changes color depending on how much SARS-CoV-2 virus was in the sample.

Granted, the method used here still requires more skill to perform than a simple “spit on a stick” rapid antigen test, and it’s somewhat more subjective than the “gold standard” quantitative polymerase chain reaction (qPCR) assay. But the method is easily learned, and the kit’s portability, simple design, and low-cost construction could make it an important tool in attacking this pandemic, or the next one.

Thanks to [Christian Himmler] for the tip.