That’ll Go Over Like A Cement Airplane

Most of us have made paper airplanes at one time or another, but rather than stopping at folded paper, [VirgileC] graduated to 3D printing them out of PLA. Then the obvious question is: can you cast one in cement? The answer is yes, you can, but note that the question was not: can a cement plane fly? The answer to that is no, it can’t.

Of course, you could use this to model things other than non-flying airplanes. The key is using alginate, a natural polymer derived from brown seaweed, to form the mold. The first step was to suspend the PLA model in a flowerpot with the holes blocked. Next, the flowerpot gets filled with alginate.

After a bit, you can remove the PLA from the molding material by cutting it and then reinserting it into the flower pot. However, you don’t want it to dry out completely as it tends to deform. With some vibration, you can fill the entire cavity with cement.

The next day, it was possible to destroy the alginate mold and recover the cement object inside. However, the cement will still be somewhat wet, so you’ll want to let the part dry further.

Usually, we see people print the mold directly using flexible filament. If you don’t like airplanes, maybe that’s a sign.

37 thoughts on “That’ll Go Over Like A Cement Airplane

  1. “can a cement plane fly? The answer to that is no, it can’t.”

    At first they it sounded like quiet murmurings, then loud voices, but very soon it became obvious what every nerd on the planet was chanting in unison: CHALLENGE ACCEPTED.

    1. I would say, it needs less plane. Volume is cubic, surface area is square. So the smaller you get, the easier it is to make something fly.

      That, or add a jet engine, anything can fly with a big enough jet engine.

        1. This is hilarious. Setting aside the fact that USians (and some Canadians) spell both forms of the word “mold”, users of Commonwealth English who still use “mould” use it in all of its various meanings. There is not the spelling distinction between the “organism” meaning and the “shaping object” meaning that you are alluding to. Unless you want to start one. I’d be for that. Add one for “kerb” and “curb” while you’re at it.

    1. That’s interesting. Raises the question: how much of the plane needs to be made of concrete for it to be a “concrete plane”? That looks like a foam plane with a skin of concrete to me, but it’s in the eye of the beholder, of course.

      Concrete is a horrible material for planes, b/c it has great compressive strength and basically nothing else. Wings are the worst for concrete, because they’re all shear strength.

      So maybe run truss rod / cables through the wings and tighten the living heck out of them?

      1. They’ve become synonymous, but “concrete” doesn’t necessarily mean “Portland cement-based concrete”. Lots of things can be concreted together, and lots of things can be used to concrete said things together.

        1. I don’t believe I’ve run across a common usage that doesn’t refer exclusively to the hard, heavy, portland cement based building material. Can you provide some concrete examples?

    1. You know what? That’s not the worst idea. As long as cement can be replaced with fine plaster of paris or white cement for high res parts.
      How will it work? No idea! But I’ll buy it

    1. define “fly”. Anything with a thrust to weight ratio greater than 1 could be propelled into the air ;) We can THROW anything and, depending on your definition of “fly”…. hahaha

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