Hackaday

Being able to print out custom gears is one area where 3D printing can really shine, and [Karl Lew] has been busy doing exactly that with pinion gears printed in PLA and mounted to stepper motor shafts, but there are tradeoffs. Pinion gears need to grip a motor shaft tightly – normally done with a screw through the gear and onto the motor shaft. But a motor and its shaft can get quite warm when doing a lot of work, and a tight screw on a hot motor’s shaft will transmit that heat into the PLA, which can then deform.

[Karl Lew] managed to improve things in an unusual way: using a hot water bath to anneal the gear while it is attached to the stepper shaft. Annealing PLA has the effect of increasing the crystallinity of the material, which – according to an article going into some detail about the process of annealing PLA – increases stiffness, strength, and heat deflection. The annealing process also shrinks the part slightly, which happens to result in a very tight joint made between the gear and the slotted stepper shaft if the gear is annealed while connected to the motor.

Continue reading “Improving 3D Printed Gears With… Hot Water” →

For this year’s Hackaday Prize, we’re doing something spectacular. We’re funding the next great piece of Open Hardware by giving away thousands of dollars for the best hardware projects. Just a few days ago, we wrapped up the Anything Goes portion of The Hackaday Prize, an electronic free for all to build the coolest gizmos imaginable. Now, it’s time to announce the twenty winners of the Anything Goes portion of The Hackaday Prize.

The winners of the Anything Goes challenge, in no particular order, are:

These twenty project just won $1000 and will now move on to the last phase of The Hackaday Prize, to be judged by our fourteen celebrity judges. Congrats! There’s a lot of work for these project to do before the final judging in October. Better get to work!

If your project didn’t make the cut, there’s still ample opportunity for you to build the next great hardware gizmo. For the next few weeks, we’re running the Citizen Scientist portion of The Hackaday Prize. We’re looking for projects that expand the frontiers of knowledge, and give the common man the tools to discover the world.

Citizen Scientist is this month’s Hackaday Prize challenge to create something new, study something undiscovered, or replicate scientific studies. We’re opening up the gates for everyone to build their own apparatus and do their own research.

Like the Design Your Concept and Anything Goes rounds of The Hackaday Prize, the top twenty projects will win $1000, and go on to the Hackaday Prize finals for a chance to win the Hackaday Prize – $150,000 and a residency at the Supplyframe Design Lab in Pasadena.

If you don’t have a project up on Hackaday.io, you can start one right now and submit it to The Hackaday Prize. If you already have a project up, add it to the Citizen Scientist challenge using the dropdown menu on the left sidebar of your project page.