2026 Frikkin Lasers Challenge: Laser Bandsaw

Can you call it a bandsaw if it has neither band nor saw? [WeldingRod1] does, with his entry in the laser contest — a manually-controlled laser cutter that he’s dubbed a Laser Bandsaw. Some might quibble that it’s not actually sawing with the beam, and others will inevitably find the safety implications rather frightening. We think it’s a fun project and that [WeldingRod1] can call it what he wants, as long as he follows his own advice and keeps his laser goggles firmly on his precious vision orbs.

He has actually put some thought into what started as the physical manifestation of a joke in a podcast. The blue diode laser — a NUBM44 diode rated at 7 W — got a custom-made copper heatsink. It’s also got a hefty beam dump in the form of a stack of box knife blades. That’s very necessary to keep the beam from reflecting where it shouldn’t, especially when you consider this operates like a regular band saw: you turn it on, and it’s ready to cut. With only 7 W of laser power it can’t cut that much, mind you, but apparently it’s great on balsa wood and blasts black paint off like nobody’s business.

Now if this was our shop we’d probably want to put the laser diode onto some kind of CNC platform, be it Cartesian or SCARA. But we’ve seen that done many, many times and if you’ve got the motor skills this might be just the tool for you. There’s a pinout and STLs for the 3D printed frame on the project page if you’re interested. If not, why are you still here? The article is finished. Go make something lase and send it in. The deadline for the 2026 Frikkin Laser Contest is fast approaching!

From Handheld Bandsaw To Shop Bandsaw

If you grow up around a workshop then the chances are that you’ll have the most respect for saws. Formative years being constantly warned by parents about their risks leave an indelible mark on the nascent maker, and leave them visibly less cavalier on the matter than for example other hackspace members. The fact remains that saws offer some of the most ready opportunities for danger in your workshop. But which are the least hazardous? In the workshop near where this is being written, definitely a bandsaw is far preferable to a circular saw when it comes to finger retention.

[Making Stuff] has a portable bandsaw, contained in effect within a large handheld power tool. He’s put up a video detailing how he modified it to serve as a more conventional vertical or horizontal bandsaw, with the addition of a sturdily built welded tubular frame and table.

The video starts with the removal of the plastic surround to the trigger and  hand grip, then proceeds through the various stages of cutting, measuring, drilling, and welding. The pivot point is the crank bearing from a bicycle, and in a slightly overcomplex touch the switch is a solid state relay rather than something conventional. The metal work is well executed, and while the engineering is noting special and most Hackaday readers could do similar, it has the compelling quality of a workshop video in which everything is done right and the results are well presented. You might not make this saw, but if you had one it wouldn’t disappoint you. The full video is below the break.

Continue reading “From Handheld Bandsaw To Shop Bandsaw”

3D Printed Linkage Produces Automatic Hacksaw!

The more tools you have the better. Unfortunately, not everyone has the space, or the money for full-size equipment. Looking to expand his maker capabilities, [Bruno] had the clever idea to turn a hand-tool, into a power tool. One we’ve never even seen before — a powered hacksaw.

Using his 3D printer he designed a linkage system, not unlike a steam locomotive drive to turn rotary motion from a geared motor into linear motion. Not only that, it also angles the hacksaw as it goes. 3D printed brackets hold the hacksaw in place, and weight can be added to the top to adjust the cutting speed. He even 3D printed a guide for his vice to line up the material to where the blade will cut.

It’s a bit slow, but it’s fantastic at making cuts! Continue reading “3D Printed Linkage Produces Automatic Hacksaw!”