Cordless Drill Overhaul

drill_upgrade

[Alexander.m] shows us how to do a major overhaul on a cordless drill, replacing pretty much everything but the case. He needed some more power, but found the price tag of the bigger drills to be prohibitive. He opted for a more hacked together approach and used a  24 volt 1.4 hp hobby motor as a drive. He had to make a custom enclosure for the batteries too. The final result may not be the prettiest thing in the world, with that giant battery pack on the bottom, but it probably gets the job done pretty well and cost less than half of what a new one would have.

Home Made PCB Drill Press


[yellowduck] took some fantastic initiative with this home made PCB drill press. Many people have a rotary tool already. Just add some scrap wood and four hinges. The drill press isn’t perfect; it pivots a little as it lowers. This shouldn’t be a problem for drilling printed circuit boards though. The PCB should be thin enough for the pivot to have little effect. After some test runs, he added a lamp for better lighting and intends to add a return spring and foot switch. It’s definitely a better solution than drilling multiple holes with a hand drill.

DIY Plasma Gun


[Richard] took another shot at his battery powered tesla coils. He sent in his latest hand held plasma gun. He modified his battery powered tesla coil to work as a handheld. He added a large copper pad to the drill handle to couple the RF ground to the human torch holding it.. Sure, we’ve seen plenty of tesla lately, but who here wouldn’t want one? (Maybe the guy in the server room…)

All the parts needed are listed – just be sure you fully understand everything before you get into this one.