Whether you need to pump water out of your basement this spring, or just want to have fun shooting water around in the yard this summer, here’s a way to build a pump instead of buying one. This is a simple but ingenious build, and [NavinK30] did everything shy of machining his own hardware and making his own tools. Well, it looks as if he might have made that drill.
As you’ll see in his how-to after the break, this centrifugal pump is mostly acrylic, PVC, and fasteners. [Navin] cut two sides and a base for the paddles from acrylic, and joined them with a heat-formed sidewall made of PVC. We love that he cut and bent his own paddles from sheet metal. These are bolted to a round piece of acrylic that attaches to the outside with a long hex bolt. A ball bearing mounted on the drill side allows the pump to churn freely as long as the bolt is chucked into the drill, and the hose clamp is tight enough to hold down the trigger.
Have an extra drill, but don’t need to pump water? Add a camping stove and use it to power a small-batch coffee roaster.
Continue reading “DIY Drill-Powered Water Pump”
We wager you haven’t you heard the latest from ultrasonics. Sorry. [Lindsay Wilson] is a Hackaday reader who wants to share his knowledge of transducer tuning to make tools. The bare unit he uses to demonstrate might attach to the bottom of an ultrasonic cleaner tank, which have a different construction than the ones used for distance sensing. The first demonstration shows the technique for finding a transducer’s resonant frequency and this technique is used throughout the video. On the YouTube page, his demonstrations are indexed by title and time for convenience.
For us, the most exciting part is when a tuned transducer is squeezed by hand. As the pressure increases, the current drops and goes out of phase in proportion to the grip. We see a transducer used as a pressure sensor. He later shows how temperature can affect the current level and phase.
Sizing horns is a science, but it has some basic rules which are well covered. The basic premise is to make it half of a wavelength long and be mindful of any tools which will go in the end. Nodes and antinodes are explained and their effects demonstrated with feedback on the oscilloscope.
We have a recent feature for an ultrasonic knife which didn’t cut the mustard, but your homemade ultrasonic tools should be submitted to our tip line.
Continue reading “What to do with Your Brand New Ultrasonic Transducer”
Guitar pedals are a great way to experiment with the sound of your instrument. However, they require electricity, and when you’re using more than a couple, it can get messy. Some will run on batteries, while others are thirstier for more current and will only work with a plugback. There are a great many solutions out there, but most people with more than a few pedals to power will end up going to some kind of mains powered solution. [Don] is here to show us that it’s not the only way.
Mains power is great for some things, but where pedals are concerned, it’s not always perfect. There are issues with noise, both from cheap power supplies and poorly designed pedals, and it means you’re always hunting for a power socket, which is limiting for buskers.
[Don] realised that the common drill battery is a compact source of clean, DC power, and decided to use that to power his rig. By slapping together a drill battery with a pre-assembled buck converter and a 3D printed adapter, he was able to build a portable power supply for his pedals. Thanks to the fact that the vast majority of pedals use 9V DC with the same input jack design, it’s a cinch to wire up. With an appropriately sized buck converter, a drill battery could supply even a hefty pedalboard for a significant period of time.
Overall, it’s a great hack that solves a problem faced by many performing musicians. We’ve seen our fair share of guitar pedals around Hackaday – perhaps you’d like to see how one makes it from concept to production?
Continue reading “Power Your Guitar Pedals With Drill Batteries”
Working mostly in metal as he does, [Tuomas Soikkeli] has invested in some nice tools. So when his sweet magnetic-base drill was in need of a new home, he built this two-in-one drilling station to maximize shop space and add some versatility to boot.
For the non-metalworkers out there, a mag-base drill is basically a portable drill press where the base is replaced with a strong electromagnet like the one shown here. They’re often used in the construction trades to drill holes in steel beams or columns, and often include nice features like a built-in coolant system.
[Tuomas] effectively turned his mag-base drill into a very beefy drill press by mounting it to a disused miter saw stand. A thick piece of plate steel forms the base, and with holes and drain channels machined into it, used coolant can be captured in a drain pan below for reuse. A second base for a benchtop drill press means he’s got a dry drilling station too, and the original support arms on the miter stand are ready for drilling long stock. The drawer below the dry side is a nice touch too.
There’s a lot to learn about fabrication from [Tuomas]’ video and the others on his channel, which is well worth checking out. And if you want to convert your drill press into a mag-base drill, why not check out this microwave oven transformer to electromagnetic crane project for inspiration?
Continue reading “Drill the Wet Side Wet and the Dry Side Dry”
We love this hacked-together mini drill by [BuenaTec] that uses a DC7.2V 10K-RPM motor with a 1/8” Dremel chuck added on. Power is supplied by a USB-A cable with the data wires cut off, with a switch controlling the voltage and a rectifier diode protecting the USB port or battery pack from back voltage from the motor.
The drill isn’t very powerful, only able to bore holes in PCBs, plastic, and similar soft materials. However, you could see how just a couple more components could make it even more robust — maybe a speed controller and voltage booster? Even so, we appreciate this bare-bones, ultra-low budget approach — only the barest essentials are included, with the components held together with hot glue and solder. Also, no one is allowed to complain about their soldering iron after viewing this video.
For more projects involving motors, read up on this brushless motor made from 3D-printed parts and this guide to hand-winding quadcopter motors.
Need to make something quick and dirty out of wooden beams, and want to use elements you know will work together? BeamCNC is a mobile assembly of stepper-controlled rollers and a router that sucks a 2×2 through it and drills the holes in pre-programmed intervals. Currently being developed as part of an Indiegogo campaign currently in preview, its creator [Vladislav Lunachev] has declared it open source hardware. It’s essentially a CNC mill that makes Grid Beam, a classic DIY building set that resembles Meccano, Erector, and other classic sets, only made full-scale for larger projects. While BeamCNC is not affiliated with Grid Beam, it takes the same general idea and automates it.
Continue reading “BeamCNC: Computer-Controlled Construction System Mill”
Some woodworking operations require stock to be fed at a smooth, steady rate, for which purpose a power feeder is usually employed. They’re expensive bits of gear, though, and their cost can usually be borne only by high-output production shops. But when you need one, you need one, and hacking a power feeder from a drill and a skate wheel is a viable option.
It should come as no surprise that this woodshop hack comes to us from [Matthias Wandel], who never seems to let a woodworking challenge pass him by. His first two versions of expedient power feeders were tasked with making a lot of baseboard moldings in his new house. Version three, presented in the video below, allows him to feed stock diagonally across his table saw, resulting in custom cove moldings. The completed power feeder may look simple — it’s just a brushless drill in a wooden jig driving a skate wheel — but the iterative design process [Matthias] walks us through is pretty fascinating. We also appreciate the hacks within hacks that always find their way into his videos. No lathe? No problem! Improvise with a drill and a bandsaw.
Surprised that [Matthias] didn’t use some of his famous wooden gears in this build? We’re not. A brushless motor is perfect for this application, with constant torque at low speeds. Want to learn more about BLDC motors? Get the basics with a giant demo brushless motor.
Continue reading “Smooth and Steady Cuts with an Improvised Power Feeder”