The Filament Pelletizer For Fused Granular Fabrication

The ABS and PLA that goes into your 3D printer is sold in two forms. The first, naturally, is filament. The second is plastic granules, the raw material for your filament, and costs an order of magnitude less than the filament itself. For years we’ve been seeing machines that either print directly with plastic granules or are converted into filament with fancy filament-extruding machines. Now we can do it the other way. [Aubrey Woern] and [Joshua Pearce] of Michigan Tech have been working on a polymer pelletizer chopper that takes plastic filament and turns it into pellets.

The system uses a large corded drill motor to drive a Forstner drill bit. Filament is then threaded into the top of this spinning drill bit with the help of a small DC motor and grippy wheel printed out of Ninjaflex. The system works, and the authors of the paper were able to vary the size of the chopped filament by feeding it into the Forstner bit faster or slower.

While turning an expensive product (filament) back into its raw material (pellets) may not seem like a great idea, there have been a significant number of advancements in the state of manufacturing filament on a desktop and printing directly from pellets in recent years. A machine that turns plastic back into its raw state is something that’s needed if you want to experiment with plastic recycling, and this machine is more than capable of chopping up a spool of filament in two hours or so.