Many have tried, but [Christoph Laimer] has succeeded in designing a working, (relatively) accurate clock nearly completely from 3D printed parts. Every gear, pulley, wheel and hand of [Christoph's] clock is printed. Only a few screws, axles, a weight, and a string are non-printed. Even the crank to wind the clock is a 3D printed part.
[Christoph] designed his clock in Blender. It took quite a bit of design work to create parts that would work and be printable. Even more work was involved in printing over 100 failed prototype parts.
One might think that [Christoph] is using the latest printers from the likes of Makerbot or Utimaker to achieve this feat. It turns out he’s using a discontinued Rapman 3.2 printer. Further proof that even “older” printers are capable of great things! [Christoph] does run his printer rather slowly. Printing a single gear with 0.125 mm layers and a 0.4 mm nozzle takes him 2 or 3 hours.
Mechanically, the clock is gravity powered with an anchor escapement. Rather than a pendulum, [Christoph] chose to use a balance wheel and hairspring assembly to govern the escapement. Even the spring is printed from standard PLA. The weight is suspended from a pulley block. The clock isn’t particularly efficient. 70cm of height will run the clock for only 2 hours.
[Christoph's] clock has proven to be accurate to within 1/4 second per hour. He hasn’t provided temperature stability data – but being PLA, we’d suggest not getting it too hot!
Thanks [Jotham] and [Kyence]!