Printing A Clock Fit For A Pope

When it comes to clockwork, there is a spectrum — some people love the ticking, and some people hate it, while most fall into the broad middle of indifference. Once upon a time, Pope Alexander VII fell into the “hate it” category, and commissioned a silent timepiece from [Fratelli Campani] in 1656. Three hundred seventy years later, [Many Vices] sought out to re-create the mechanism in extruded plastic thanks to the efforts of watchmaker [Carlo G. Croce], who documented his brass recreation in this PDF file and his own videos.

While the archaeology of recreating the mechanism from old photos is interesting, the mechanism itself is the real showpiece. The secret, as you might be able to tell from the photographs, is an eccentric crank escapement that provides continuous movement rather than the traditional anchor escapement whose periodic movements creates the distinctive ‘tick’ and ‘tock’. [Many] tests both in his video so you can hear the difference and see how much power is wasted with the crank escapement, which doesn’t keep going very long.

We wonder if carefully tuning the flywheel he’s using to match the frequency of the swinging pendulum would help a little there. Likewise, his linear-rail-based spring pendulum modification — though it does look awesome and we’d love a train-themed clock using it — doesn’t come close to providing the runtime of traditional clockwork. That’s probably why the anchor escapement persisted for centuries, even if some people and Popes couldn’t stand the tick-tock.

We’ve featured a lot of different 3D printed clocks, from wholly mechanical to electromechanical digital units to even ones based on D20s , so it’s hard to believe that not much more than a decade back, printing a mechanical clock was considered a challenge. Time marches on whether we can hear it or not.

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An angular, 3D-printed base holds two icosahedra with numerals on their faces. Each icosahedron has a zig-zagging path running through it, showing red gears inside.

Keeping Time On Tumbling Icosahedra

Clocks are almost the ideal devices to inspire creativity in hackers — they have a simple, well-defined task, but there’s an almost unlimited number of ways to carry it out. [ekaggrat singh kalsi]’s OVODYO is a particularly intriguing approach, tumbling a pair of icosahedral counters to display the current time.

Each 3D-printed icosahedron has numerals sunk through each of its twelve sides, and is raised above the base of the clock on a brass support shaft. An inner drive shaft runs through the center of the support shaft and drives a set of beveled gears. These spin the outer shells around two axes, periodically cycling through all twelve faces. The pattern in which an icosahedron rotates means that only set of numerals appears upright at a time, making it easier to distinguish the time.

A split path around the icosahedra both lets them rotate around the support shaft and shows off the internal gearing. On the control side, an ATmega8 drives a pair of stepper motors with drv8833 motor drivers, using a hall effect sensor to detect each indicator’s position. Since the minutes dial only gives the time in five-minute intervals, it also drives an LED strip to indicate the exact minute.

[ekaggrat] has a long history of creative clock designs, from this dynamic chain-link sculpture to a hair-tie clock or a mechanical seven-segment display.

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Printed Perpetual Calendar Clock Contains Clever Cams

At Hackaday, it is always clock time, and clock time is a great time to check in with [shiura], whose 3D Printed Perpetual Calendar Clock is now at Version 2. A 3D printed calendar clock, well, no big deal, right? Grab a few steppers, slap in an ESP32 to connect to a time server, and you’re good. That’s where most of us would probably go, but most of us aren’t [shiura], who has some real mechanical chops.

The front face of the perpetual calendar clock.
There’s also a 24-hour dial, because why not?

This clock isn’t all mechanical. It probably could be, but at its core it uses a commercial quartz movement — you know, the cheap ones that take a single double-A battery. The only restriction is that the length of the hour axis must be twelve millimeters or more. Aside from that, a few self-tapping screws and an M8 nut, everything else is fully 3D printed.

From that simple quartz movement, [shiura]’s clock tracks not only the day of the week, the month and date — even in Febuary, and even compensating for leap years. Except for the inevitable drift (and battery changes) you should not have to adjust this clock until March 2100, assuming both you and the 3D printed mechanism live that long. Version one actually did all this, too, but somehow we missed it; version two has some improvements to aesthetics and usability. Take a tour of the mechanism in the video after the break.

We’ve featured several of [shiura]’s innovative clocks before, from a hybrid mechanical-analog display, to a splitless flip-clock, and a fully analog hollow face clock. Of course [shiura] is hardly our only clock-making contributor, because it it always clock time at Hackaday. Continue reading “Printed Perpetual Calendar Clock Contains Clever Cams” →

An electromechanical clock based on sliding frames

Watch Time Slide By With This Electromechanical Clock

Back in the 18th century, clockmakers were held in high esteem, as turning pieces of metal and wire into working timepieces must have seemed like magic at the time. The advent of mass production made their profession largely obsolete, but today there are several hardware hackers whom you could consider modern heirs of the craft. [Hans Andersson] is one of them, and has made a name for himself with an impressive portfolio of electromechanical clocks. His latest work, called the Time Slider, is every bit as captivating as his previous work.

The insides of the TIme Slider clockThe mechanical display is almost entirely made of 3D printed components. Four flat pieces of red PLA form a basic 88:88 indicator, onto which the correct time is displayed by sliding frames that black out certain pixels. Those frames are moved up and down by a rack-and-pinion system driven by stepper motors. Evertyhing is controlled by an Arduino Mega, acoompanied by a DS3231 RTC and eight ULN2003-based stepper motor drivers.

[Hans] wrote a detailed assembly guide to go along with the STL files and Arduino code, so it should be easy make your own Time Slider if you have a decent supply of PLA filament. The display takes about ten seconds to update, but the process has certain hypnotic quality to it, helped by the mechanical whirring of the stepper motors in the background. Especially the hourly change of three or four digits at once is mesmerizing, as you can see in the video embedded below.

Time Slider is the latest in [Hans]’s long line of mechanical clocks, which includes the Time Twister series that evolved from a clever Lego-based design to a neat 3D-printed model. The rack-and-pinion system can also be used to make a compact linear clock.

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Can You Read Me The Time?

If you’re like the average clock user, you’ve probably gotten annoyed at reading analog clocks before. Typically, the solution is just to use a digital timepiece, but [sjm4306] has opted to make a small word clock that you can carry with you wherever you go to remind you of the time in the English language.

Unlike a similar project made by [Gordan Williams], which uses an 8 x 8 LED matrix with an inkjet printed overlay, this small word clock uses a 3D-printed light box to achieve its letter matrix. In fact, they were inspired by all of the existing DIY word clock designs using anything from off-the-shelf LED arrays, transparency masks and WS2812s.

The design uses a home-brewed PCB design that runs off 5 V via USB. The design places the letters on the top stop and restricts layers to keep the solder mask and copper from obstructing the light. The bottom side uses the same design principle with a square shape that overlaps the letter. In order to block light between adjacent letters, the 3D-printed light box comes into play.

One design challenge for the letter matrix was fitting all possible minutes into the array. Rather than making a larger array of letters, [sjm4306] had the clock describe the time down to five-minute intervals then add asterisks for the full time. It’s a pretty understandable solution for keeping the design simple, and the letters all fit onto the design so well!

Using a pin map assigned to the I/O for the rows and columns of the array, the software toggles the states of the pins as a switch statement. For scanning the matrix, the software uses an interrupt that draws the current column of LEDs and updates the display image before incrementing to the next column. By skipping or not skipping cycles, this allows the display to look brighter or dimmer.

The time tracking is fairly simple, using a DS1302 serial real time clock chip – it even charges a super capacitor to keep time after power is removed!

To tackle the light scattered internally in the PCB’s FR4 material, a separator is used to contain the light. As a low-cost solution, while there is still some amount of light diffused, it’s definitely better than without the separator.

Almost all of the files used for building the small word clock are available on [sjm4306]’s project page, including the software and design files. It hopefully won’t be too long before we start seeing more of these low-cost word clock designs!

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hand in hand clock

Odd Clock Moves Minute Hand To Hour Hand

We see a lot of clocks here on Hackaday. Some make it easy to tell the time, others are more cryptic. [dragonator] has done something that is so simple, we are surprised it isn’t more common. In a typical mechanical hand clock the minute and hour hands rotate around the same axis. [dragonator] decided to take the minute hand and move it out to the tip of the hour hand.

It works because of a gear system hidden behind the thick hour hand. As the hour hand turns, the gear system rotates, the last gear of which is connected to the minute hand. Since the minute hand rotates 12 times for every one revolution of the hour hand, the gear ratio can easily be calculated.

hand in hand clockThe 3D printed parts were designed by [dragonator] himself. All of the design files are available here for anyone who wants to build one of these neat clocks.

The clock uses a Trinket microcontroller board to keep track of the time and to send step signals to a StepStick that drives a NEMA 17 stepper motor. There is no on-board battery power for this clock, 9-12vdc comes in via a wall wart and is stepped down to 5v by the micro controller’s regulator. Even still, this is a great project that makes it fun to watch time pass, check the video out after the break.

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MRRF: (not Quite) Chocolate Clock

[Jason] is a woodworker. At least, he was until he saw his first 3D printer. While he may still work in wood, he particularly likes adapting scroll saw patterns for 3D printing. His clock started as a woodworking pattern for use on a scroll saw. To adapt it for 3D printing, [Jason] scanned the plotter-sized pattern pieces into Inkscape, where he was able to do things like add bevels before sending the pieces to OpenSCAD.

tall chococlockAs you might imagine, a great deal of work went into this build, beginning with the scanning. [Jason] starting scanning last October and finished in January. Printing started January 9th, and he told me the final pieces were printed early this morning. We know you want all the details, so here goes: this build took just over six rolls of PLA at 20% infill. It’s 48″ tall and about 24″ wide. It was printed on what [Jason] referred to as his “very modified” Replicator 2. He glued the pieces together with Testor’s, and that took about 30 hours. All through the project, he kept meticulous notes in a spreadsheet of print times and filament used.

We were honored to be among the first to see [Jason]’s incredible clock build at this year’s Midwest RepRap Festival. He would like to take it on tour this year to the nearby Maker Faires. If he can figure out how transport it safely, he’d like to show it at World Maker Faire in NYC.