[Bogin] was looking to add a benchtop power supply to his array of tools, but he didn’t really find any of the online tutorials helpful. Most of what he discovered were simple re-wiring jobs utilizing LM317 regulators and shorted PS-ON pins used to keep the PSUs happily chugging along as if nothing had been changed. No, what [Bogin] wanted was a serious power supply with short circuit protection and loads of current.
He started the conversion by disassembling a 300 watt ATX power supply that uses a halfbridge design. After identifying the controller chip, a TL494 in this case, he proceeded to tweak the PWM feedback circuit which controls the supply’s output. A few snips here, a few passes with a soldering iron there, and [Bogin] was ready to test out his creation.
He says that it works very well, even under heavy load. His tutorial is specific to these sorts of PSUs, so we would be more than happy to feature similar work done with those that implement other design topologies. In the meantime, be sure to check out a video of the hacked power supply in action below.