[Lou] wrote in to share the fifty-dollar projection screen he built in his home. We’ve seen several of these projects lately. Unlike the one used at a lake cabin, or the other that fills an awkward alcove, this version doesn’t use fabric for the screen. He actually painted it right on the wall.
The key to achieving a great end product is to make sure your wall is flat. [Lou’s] instructional video (embedded after the break) shows how to patch holes in the wall, and repair high spots. Before beginning the process he uses his projector’s grid feature to map out the portion of the wall that will be used as a viewing area (that’s the grid seen on the screen above). Once the area has been marked with masking tape and carefully repaired he paints it with bright white or silver paint. You might also consider a paint additive for better results. We’ve seen sand blasting beads used for this purpose.
A frame is added to the area to make it look like a proper screen. This is nothing more than molding covered in black fabric. [Lou] stretches the fabric around the molding, using duct tape to hold it in place until it can be stapled down.