Low Cost Filament Extruder

Here’s a great low cost filament extruder solution. It uses basic parts available from any hardware store, and a few 3D printed ones — estimated cost is well under $100.

It’s very similar to the Lyman Filament Extruder, but can be built for even less money. By using 200C set-point heaters, his setup requires absolutely no electronics — although a cheap PID controller from China could give him more extrusion capabilities with temperature control… Regardless, the system appears to make good filament and he uses it exclusively for his personal filament consumption in his Delta printer. He’s even hacked up the ABS casing of a refrigerator, ground it down, and turned it into filament using this machine! If you’re hungry for more details, the full build log and discussion can be found on the RepRap forums.

He also has a guide on making your own ABS color masterbatch to make your own filament colors!

[Thanks Liam!]

Hackerspacing In Europe: Stratum 0 In Braunschweig

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Welcome to Stratum 0 in Braunschweig, Germany!

We had a bit of trouble finding this place — it’s around the side of a fairly large building that was once a piano factory. The main door was ajar, and it was pitch black inside. Do we enter? Do we call? We walked in a bit, and were met with more darkness. A bit too spooky for our tastes. Our wits got the better of us and we decided to call and make sure we had the right place and not the lair of some homicidal maniac… It turns out if you just ring the doorbell the lights come on. Whoops.

Up to the top floor we go!

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Another Reflow Soldering Solution

Still looking for a good way to reflow solder at home? Look no further! [Don] has a very handy and inexpensive solution that looks great. It makes use of a cheap hot plate, a solid state relay, an IR temperature sensor, and an arduino.

[Don] started by modifying the hotplate by reversing the handle mount — this provides a useful location to mount the IR temperature sensor. The control circuit uses PWM to adjust the temperature of the hot plate using the solid state relay. Because the IR temperature sensor has a cone of visibility it ends up reading an average area temperature as opposed to an individual point — for reflow soldering this is perfect. [Don] notes that some calibration is required, as depending on the emissivity of the object being measured the readout can differ — shiney objects will read a lower temperature than dark objects. He recommends doing the calibration with a scrap PCB and your chosen solder paste to get a general baseline for your project.

Need more info on the actual reflow process? We posted a handy guide a few months ago.

Hackerspacing In Europe: MadSpace In Eindhoven!

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Welcome to Eindhoven! We came to visit a few hackers from MadSpace (translated) but unfortunately they are in the process of moving, and there was not much to see at the space. Lucky for us, our visit corresponded with the Dutch Design Week (translated)! So we still had some cool things to see!

Eindhoven has a very interesting history. Phillips was founded here back in the late 1800’s, with a single factory, but in the past century it grew into what could almost be called Philip’s City. A stretch of a few kilometers of Phillips buildings dominated Eindhoven and almost everyone worked for them. Fast forward to the present and most of the buildings have been sold and turned into other businesses.

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Impressive Laser Harp

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We stumbled onto this impressive laser harp setup after browsing random YouTube videos late at night. Besides making an awesome laser harp, [Eric] can even play it too!

If you’ve never seen one of these before you’re in for a treat! A laser harp is a digital instrument that requires a synthesizer to create music. There are two main varieties, framed and open. The framed type use light sensors at the end of the beams to create the digital signal to be converted to the various tones. The open kind is a lot more complex, but much cooler — it relies on the laser light being reflected back from the player’s hand to create the signal. This allows for varying tones depending on the distance to the sensor.

Stick around after the break to see it in action as [Eric] breaks it down, laser style.

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LED Magic Staff Just In Time For Halloween!

[Dave]’s been working pretty hard on his Arduino driven, LED-lit, magical staff for the past few months, and now it’s finally coming together.

He’s using 6 LED strips that contain 55 LEDs each — at full brightness the staff can suck up an impressive 20A @ 5V! To power it, he’s equipped the staff with 8 NiMH C size batteries (5000mAh @ 1.5V). This works out to about 15-20 minutes of runtime at full power (255, 255, 255, LED values) — to counter this he usually runs a sparkly LED algorithm that lasts much longer. Besides, at full power it’s really quite blinding.

The staff is controlled by an Arduino Uno and currently only has two different modes: random and full brightness. Not to worry though, he’s planning on adding a sound sensor to turn it into an equalizer, a shock sensor to give it a cool ripple effect while walking, and maybe a few other interesting patterns!

Stick around after the break to see the first test video!

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Hackerspacing In Europe: A Children’s Hackerspace In Eindhoven!

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De Ontdekfabriek (translated) is best described as a children’s makerspace. This is what society needs everywhere! Public workshops for children to learn about making, fixing, and hacking things — what a society we would live in if every young person was taught how to repair things instead of just replacing them! We really hope to see places like this adopted around the world!

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