Building A Sheet Metal Pistol

February 17, 2016 by 118 Comments

Floating around the Internet are plans for a semi-automatic pistol constructed out of sheet metal. Like so many plans for 3D printed guns, it appears no one has actually built one of these pistols. It exists only as a technological construct, with diagrams you can photocopy, trace onto a few bits of metal, and presumably assemble into a gun. The only proof these parts can be turned into a gun-shaped object are a few random blog posts from two years ago showing a very ugly pistol spray painted matte black.

[Clinton Westwood] decided to take up the challenge of turning these plans into a real, working gun. He’s documented his efforts on YouTube and put a bunch of pictures up of the entire build process. The gun doesn’t work quite yet, but it almost does, and he’s doing this entirely in a garage shop, with tools anyone can pick up from Home Depot.

Most of the construction of this gun is simple enough – it’s just sheet metal, after all. The magazine was constructed by tracing the pattern onto a piece of metal, wrapping it around a mandrel, and welding it together. The side plates of the gun, again, were created with a jigsaw. Rifling the barrel – the thing that makes this gun both accurate and legal – required the construction of a few interesting tools. The rifling tool is just a piece of round bar that fits through the barrel. A small piece of a hacksaw blade was cut to fit inside this round bar, and the barrel was cut very slowly with a shop-built tool.

The finished result is something that looks like it came from the finest post-apocalyptic craftsman. A gun that looks cool is useless if it doesn’t work, and here the DIY pistol falls short. The spent casings don’t eject. It’s still a step up from the first build of this gun that was only rumored to fire blanks.

Recently, the world of gunsmithing has been inundated with 3D printed pistols that don’t work, and 3D printed guns that do work, but are somehow 200 years behind the state of the art. We’re happy to see some people are still building things with their hands, and hope [Clinton] can eventually get this gun to work.

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A Staple Gun, Caulking Gun, And Four-Barrel Shotgun

November 29, 2014 by 51 Comments

In its native form, [Clint]’s K-441 is a caulking gun, able to apply silicones, resins, and liquid rubber from a reservoir with compressed air. It’s accurate, powerful, has a huge capacity, and looks strangely steampunk, even for caulking gun standards. This isn’t any normal caulking gun; this device was made from a staple gun. Oh, it also fires shotgun shells with the help of four rifled barrels.

This device that shoots lead, steel, and glue started off its life as an ordinary staple gun, with the usual 23lb pull you’ll find on these guns. By adding a few plates, hand-winding a spring, and milling a few parts, [Clint Westwood] turned this staple gun into a device that would shoot a single .410 bore shell. A practice round as far as shotguns go, but still a serious amount of punch.

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Why You Shouldn’t Care About The All-Metal 3D Printed Gun

November 8, 2013 by 155 Comments

Solid Concepts, one of the world’s largest rapid prototyping outfits, just printed a gun. Unlike previous 3D printed guns like the Liberator, this 3D printed version of an M1911 is made out of metal. It’s a real gun, with rifling in the barrel – something the Liberator doesn’t have – and has the look and feel of what the US military has been using as a service pistol for decades.

The Solid Concepts 1911 was made using the selective laser sintering process, using a combination of stainless steel and nickel-chromium alloys. Every single part of the gun, save for the spring, was 3D printed without any machining. It’s an impressive feat of rapid manufacturing – firing .45 ACP rounds, this gun will see 20,000 psi every time the gun is fired. It’s already chewed through a few magazines so far, and it apparently shoots pretty well, to boot.

Here’s why you shouldn’t care.

Solid Concepts business is to make things using rapid prototyping. They make everything from plastic baubles, tooling for injection molds, architectural models, and stuff that doesn’t get past the prototype stage. This 3D printed 1911 is simply a demonstration of Solid Concept’s capabilities, nothing more.

The printer used to manufacture this printer is an EOS SLS printer that costs many tens of thousands of dollars. Our limited research can’t pin the price of the printer down more than that, but let’s just say you could buy a very, very nice sports car for the same price, and we’re not talking about that awesome ‘vette down at the Chevy dealership.

This is just a neat little advertisement, that’s it. Someone at Solid Concepts realized if they made a gun using 3D printed parts, it would be picked up by blogs and wire services. They were right. It’s an excellent demo of what Solid Concepts’ capabilities are, but that’s just about it. You’re still not able to manufacture an M1911 on a desktop 3D printer, and even if you could, you could set up a machine shop in your garage and end up with a similar product for less money.

As an aside, and this is just me throwing an idea out there, can we please stop using guns as an example of what 3D printing can do? I respect your right to manufacture, own, and operate a gun, but as I write this paragraph, I’m cringing at the thought of all the pro and anti-gun comments this post will see.

If you’re looking for a way to demonstrate your 3D printing prowess, how about something like an engine? Given the right design, they’re more complicated than a gun, and a really small Wankel engine would be really cool.

Video of the Solid Concepts 1911 available below.

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Last Century’s Guided Missile Steps Aside For This Guided Bullet

February 1, 2012 by 115 Comments

Here’s an image of a bullet’s path to the target. There’s a couple of things to note. First of all, this is not a tracer round, the projectile actually has an LED incorporated which was picked up as a trail in the long (relative to bullet speed) exposure. The second – and most obvious – thing to consider is the non-liner path it took to its objective. That’s because this is a laser guided bullet.

The smart bullet is a about four inches long and carries with it a light sensor, 8-bit processor, and some electromagnetic actuators. The tip is searching for a laser-painted target, with an algorithm calculating course corrections along the way and using the actuators to move fins which alter its path. For us the most interesting part is that this ammo requires a non-rifled barrel. The rifling spins the bullet as it leaves the firearm, which usually results in a straighter and more dependable path. But the microcontroller wouldn’t be able reliably steer if it were spinning.

We’d bet this ends up as a special sniper tool in video games before we hear about it on the battlefield. Check out a clip of the dart-like bullet leaving the muzzle in the clip after the break.

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