Learn About Historic Firearm Design With A 3D Printer

Over the last century, very little of the basic design of firearm cartridges has changed, but the mechanics of firearms themselves have undergone many upgrades. The evolution of triggers, safeties, magazines, and operating mechanisms is a fascinating field of study. Hands-on experience with these devices is rare for most people, but thanks to people like [zvc], you can 3D print accurate replicas of historical firearms and see how all the parts fit together for yourself.

[zvc] is slowly building up a library of 3D models, with nine available so far, from the Mauser C96 “Broomhandle” pistol to the modern M4 rifle. Except for springs and some fasteners, almost every single part of [zvc]’s models are 3D printed, down to the takedown pins and extractors. With the obvious exception of being able to fire a live round, it looks like all the components fit and work together like on the real firearms. None were ever designed with 3D printing in mind, so a well-tuned printer, lots of support structure, and post-processing are required to make everything work. The surface finish will be a bit rough, and some smaller and thin-walled components might be susceptible to breaking after the repeated operation or excessive force. The models are not free, but all prices are below €10.

These models do demonstrate one of the real superpowers of 3D printing: functional mock-ups and prototypes. The ability to do rapid iterative design updates and to have the latest design in hand within a few hours is invaluable in product development. [Giaco] used this extensively during the development of his kinetic driver. When you buy 3D printable models online, always make sure what possible pitfalls exist.

Rey’s Blaster Shoots Glow-in-the-Dark Bullets

Youtuber and rubber band enthusiast [JoergSprave] is a big fan of Star Wars, and he loved the look of the blaster that Han Solo gave to Rey. He’d seen a few replicas of Rey NN-14 gun, but hadn’t seen any that actually fired anything, so he set out to make one that did.

The build itself is from plywood, with a paint job to make it look like an old blaster. What makes the build really cool is the bullets used: glow sticks! [Joerg] created space in the magazine for three glow sticks, so you’ve got a couple of shots before you have to reload. Crack ’em, load them up and then fire away!

The glow sticks give the blaster fire a great look (especially in the dark!) and it’s really easy to find the shots after you’ve fired them. We’ve featured [Joerg]’s builds a few times on the site, and his build videos are a lot of fun. Check out his compressed air crossbow bolt gatling gun, or his machete shooting slingshot.

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Semi-Automatic Rail Gun Is A Laptop Killer

It’s huge, it’s unwieldy, and it takes 45 seconds to shoot all three rounds in its magazine. But it’s a legitimate semi-automatic railgun, and it’s pretty awesome.

Yes, it has its limits, but every new technology does, especially totally home-brew builds like this. The aptly named [NSA_listbot] has been putting a lot of work into his railgun, and this is but the most recent product of an iterative design cycle.

The principle is similar to other railguns we’ve featured before, which accelerate projectiles using rapidly pulsed electromagnets. The features list in the video below reads like a spec for a top-secret military project: field-augmented circular bore, 4.5kJ capacitor bank, and a custom Arduino Nano that’s hardened against the huge electromagnetic pulse (EMP) generated by the coils. But the interesting bits are in the mechanical design, which had to depart from standard firearms designs to handle the caseless 6 mm projectiles. The resulting receiver and magazines are entirely 3D printed. Although it packs a wallop, its cyclic rate of fire is painfully slow. We expect that’ll improve as battery and capacitor technology catches up, though.

Want to check out some more railgun builds? We’ve got them in spades — from one with $50,000 worth of caps to a wrist-mounted web-slinger.

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Cuban Embassy Attacks And The Microwave Auditory Effect

If you’ve been paying attention to the news, you may have seen a series of articles coming out about US staffers in Cuba. It seems that 21 staffers have suffered a bizarre array of injuries ranging from hearing loss to dizziness to concussion-like traumatic brain injuries. Some staffers have reported hearing incapacitating sounds in the embassy and in their hotel rooms. The reports range from clicking to grinding, humming, or even blaring sounds. One staffer described being awoken to a horrifically loud sound, only to have it disappear as soon as he moved away from his bed. When he got back into bed, the mysterious sound came back.

Cuba has denied any wrongdoing. However, the US has already started to take action – expelling two Cuban diplomats from the US in May. The question though is what exactly could have caused these injuries. The press has gone wild with theories of sonic weaponry, hidden bugs, and electronic devices, poisons, you name it. Even Julian Assange has weighed in, stating “The diversity of symptoms suggests that this is a pathogen combined with paranoia in an isolated diplomatic corps.”

So what’s going on? Bizarre accidents? Cloak and dagger gone awry? Mass hysteria among the US state department, or something else entirely? Continue reading “Cuban Embassy Attacks And The Microwave Auditory Effect”

Disposable Camera Coil Gun!

Some of the most enjoyable projects tend to have the terrible drawback of also having the most potential to cause bodily harm, like getting zapped by the capacitor when digging into a disposable camera. But often — if you’re careful — this curiosity pays off and you wind up learning how to make something cool like this coil gun from a camera flash’s capacitor. This handheld launches a small nail, and is packed in a handheld form factor with a light switch trigger.

[LabRatMatt] dispels any illusions of potential harm upfront and then repeatedly urges caution throughout his detailed guide. He breaks down the physics at work while maintaining a lighthearted tone. This coil gun uses a capacitor and charging circuit ripped from a disposable camera — [LabRatMatt] decided to double up with another capacitor that he had on hand from a previous project. The coil was repurposed from an old doorbell, but make sure to use a few hundred windings if you make your own coil. A light switch ended up being suitable for a trigger since it is able to handle the voltage spikes.

When assembled, it almost looks like something you’d expect to see in a post-apocalyptic wasteland, but it works!

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Building A Sheet Metal Pistol

Floating around the Internet are plans for a semi-automatic pistol constructed out of sheet metal. Like so many plans for 3D printed guns, it appears no one has actually built one of these pistols. It exists only as a technological construct, with diagrams you can photocopy, trace onto a few bits of metal, and presumably assemble into a gun. The only proof these parts can be turned into a gun-shaped object are a few random blog posts from two years ago showing a very ugly pistol spray painted matte black.

[Clinton Westwood] decided to take up the challenge of turning these plans into a real, working gun. He’s documented his efforts on YouTube and put a bunch of pictures up of the entire build process. The gun doesn’t work quite yet, but it almost does, and he’s doing this entirely in a garage shop, with tools anyone can pick up from Home Depot.

Most of the construction of this gun is simple enough – it’s just sheet metal, after all. The magazine was constructed by tracing the pattern onto a piece of metal, wrapping it around a mandrel, and welding it together. The side plates of the gun, again, were created with a jigsaw. Rifling the barrel – the thing that makes this gun both accurate and legal – required the construction of a few interesting tools. The rifling tool is just a piece of round bar that fits through the barrel. A small piece of a hacksaw blade was cut to fit inside this round bar, and the barrel was cut very slowly with a shop-built tool.

The finished result is something that looks like it came from the finest post-apocalyptic craftsman. A gun that looks cool is useless if it doesn’t work, and here the DIY pistol falls short. The spent casings don’t eject. It’s still a step up from the first build of this gun that was only rumored to fire blanks.

Recently, the world of gunsmithing has been inundated with 3D printed pistols that don’t work, and 3D printed guns that do work, but are somehow 200 years behind the state of the art. We’re happy to see some people are still building things with their hands, and hope [Clinton] can eventually get this gun to work.

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No, Mounting A Gun To A Quadcopter (Probably) Isn’t Illegal

Earlier this month, [Austin Haghwout] posted a video on YouTube of a remote controlled quadcopter armed with a semiautomatic handgun. While there are no details of this build, it’s safe to say any reasonably sized quadcopter could be armed in such a manner; just strap a pistol to the frame, add a servo, and connect the servo to the RC receiver. We don’t think this is the first time it’s been done, but has garnered the most attention.

There is nothing novel about mounting a handgun to a quadcopter. Anyone with any experience with RC flying could replicate this build, and the only interesting part of watching a video of a quad firing a gun is seeing how the flight controller reacts to the recoil. However, in the pursuit of the exploitation of a fear of technology, this video has gone viral.

The Verge calls it, ‘totally illegal’, while The Christian Science Monitor asks how it is legal. Wired posits it is, ‘most likely illegal,’ while CNET suggests, ‘surely this isn’t legal.’ In a rare break from reality, YouTube commentors have demonstrated a larger vocabulary than normal, calling the build, ‘felonious.’

With so many calling this build illegal, there should be someone who could point out the laws or regulation [Austin Haghwout] is violating. This information is surprisingly absent. In a Newsweek post, a representative from the Bureau of Alcohol, Tobacco, Firearms, and Explosives is quoted as saying:

“ATF has reviewed the video with local law enforcement and other federal agencies. It does not appear that the device violates any existing firearms regulations…”

The Associated Press reports no state laws were broken by [Austin]. With the BAFTE and Connecticut State Police both signing off on this build, the issue of jurisdiction becomes more pronounced. How, exactly, is a gun mounted on a quad illegal?

The answer, as with all things involving quadcopters, comes from the FAA. We could find no regulations explicitly banning handguns on remote controlled quadcopters, but of all stories and posts on [Austin]’s handiwork, this is the closest anyone has come to providing the framework for calling this build illegal:

No pilot in command of a civil aircraft may allow any object to be dropped from that aircraft in flight that creates a hazard to persons or property. However, this section does not prohibit the dropping of any object if reasonable precautions are taken to avoid injury or damage to persons or property.

-FAR Part 91 Sec. 91.15

That’s it. The closest anyone has come to providing a reason why a semiauto quadcopter is illegal: because the cartridge (and bullet), are ‘dropped’ from a quad. The Feds charging [Austin] with “dropping” a bullet from a quadcopter is like taking down [Al Capone] for Income Tax Evasion. The difference being that [Al] was a notorious criminal who had obviously harmed a large swath of people and [Austin] doesn’t seem to be harming anyone.

Although [Austin]’s video of a gun toting quad is only fourteen seconds long, a few reasonable assumptions can be made about his small experiment in flying firepower. The video shows the quad hovering a few feet above the ground. This is surely allowed by the recently published safety guidelines for sUAS users. The gun itself appears to be firing into an offscreen hillside – a sensible precaution. If the only justification for the FAA’s investigation of [Austin]’s video is FAR 91.15, he’s on easy street.