DIY Tin Plating For Bus Bars

October 14, 2012 by Eric Evenchick 37 Comments

Copper bus bars are commonly used instead of wire for carrying high currents. [Dane] needed some bus bars for a project, but he was worried about corrosion. His solution was tin electroplating the bus bars to lower the risk of corrosion while keeping the conductivity high.

The process requires only two chemicals: hydrochloric acid and tin. The electrolyte solution is made by dissolving tin into the acid. Then the bus bar is placed in a diluted solution and a 1 A current is run through it. The result is a fine coating of tin on the copper, which will not corrode in water.

[Dane] mentions that he’d like to try the process with silver solder in the future, since it is easier to find than tin. He also wants to find a way to measure the amount of tin deposited onto the bus bars. This process could be helpful for anyone who needs some corrosion resistant high current conductors.

Check out a video of the plating process after the break.

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Through-hole Electroplating In Your Home Lab

October 3, 2012 by Mike Szczys 19 Comments

For the few double-sided PCBs we’ve actually etched at home we simply soldered a piece of wire to either side of a via and clipped off the excess. But if you want to go the extra mile you can’t beat electroplated through holes. The setup seen above is an electroplating tank build from simple materials which [Bearmos] has been working on.

The two sets of copper structures are both used as anodes. Some copper water pipe (like you’d use for a refrigerator ice maker) was cut into short rods and soldered onto pieces of bus wire. The portion of the metal which will stick above the chemical bath was coated with a generous layer of hot glue. This will protect it from corrosion cause by the off-gassing during the plating process. The traces of the etched PCB act as the anodes, but the holes themselves must be conductive in order for the plating process to work. A water proof glue with powdered graphite mixed in is applied to all of the holes in the substrate. This technique is based on the huge electroplating guide published by Think & Tinker.

Contest Entry Roulette

October 14, 2011 by Mike Szczys 17 Comments

Over 150 projects made from scrap parts (translated) have been posted for your viewing pleasure. They make up the entries in the “Make fast the scrap” project from c’t magazine. We already looked in on a toilet paper printer, but there’s a ton of other fun stuff to look at as well.

Every time you load the link at the top, the page picks a different set of entries to display. You can click through all the pages, or reload to play a little project roulette. The image above shows three that caught our eye. To the upper right is a lighbulb-man riding an old computer mouse reverse-cowgirl style. Quirky, but anyone who has access to an electroplating setup can get away with making simple objects like this into awesome desktop sculptures.

Moving clockwise we have a tiny USB drive mated with an old vacuum tube. The machine translation is a bit rough, but it looks like the LED from the thumb drive gives the tube a bit of a red glow. We just think it’s interesting to carry around a vacuum tube with you.

The final banner image shows a gyroscope for a camcorder. This is an awesome setup, which you can see in action after the break. A pair of broken hard drives provide motion stabilization for a camera. The entire assembly has a handle on the top with a universal joint. When the drives are spinning, the platform holds very still, even if the operator is swinging the unit around wildly.

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