A few years ago, [Marc] had access to a really big, very expensive 3D printer. Daft Punk helmets were – and still are – extremely cool builds, so with a bit of modeling, [Marc] and his friend [Alex] put together a model and printed out a Daft Punk [Thomas] helmet with the intention of turning it into the keystone of a great costume. A few things got in the way, and the [Thomas] helmet was left on a shelf for a few years. Fast forward to a few months ago and [Marc] took up the project again. The result is a 3D printed Daft Punk helmet loaded up with 320 WS2811 LEDs.
The 3D printed helmet was modeled well and printed in polycarbonate, but with any extrusion-based printer, there will be ridges and layers to sand, fill, prime and paint. This task was delegated to another friend, [Shaggy], while [Marc] got busy on the electronics.
The LEDs for the visor and ‘earmuffs’ are WS2811 LEDs, but not the SMD versions we’re so used to seeing. These are 8mm through-hole LEDs mounted in a lasercut piece of acrylic. Control of the LEDs is done with a Teensy 3.1 with [Paul Stoffregen]’s OctoWS2811 library. With the matrix wired up, batteries installed, WiFi capability added, and the helmet painted (not chromed; that will probably happen later, though), [Marc] had a copy of the [Thomas] helmet controllable through an iPhone.