Hackaday Superconference: Estefannie’s Daft Punk Helmet

There’s no single formula for success, but if we’ve learned anything over the years of covering cons, contests, and hackathons, it’s that, just like in geology, pressure can create diamonds. Give yourself an impossible deadline with high stakes, and chances are good that something interesting will result. That’s what Estefannie from the YouTube channel “Estefannie Explains It All” did when Bay Area Maker Faire was rolling around last year, and she stopped by the 2018 Hackaday Superconference to talk about the interactive Daft Punk helmet that came out of it.

It’s a rapid-fire tour of Estefannie’s remarkably polished replica of the helmet worn by Guy-Manuel de Homem-Christo, one half of the French electronic music duo Daft Punk. Her quick talk, video of which is below, gives an overview of its features, but we miss the interesting backstory. For that, the second video serves as a kickoff to a whirlwind month of hacking that literally started from nothing.

You’ll Learn it Along the Way

Before deciding to make the helmet, Estefannie had zero experience in the usual tools of the trade. With only 28 days to complete everything, she had to: convert her living room into a workshop; learn how to 3D print; print 58 separate helmet parts, including a mold for thermoforming the visor; teach herself how to thermoform after building the tools to do so; assemble and finish all the parts; and finally, install the electronics that are the hallmark of Daft Punk’s headgear.

The three videos in her series are worth watching to see what she put herself through. Estefannie’s learning curve was considerable, and there were times when nothing seemed to work. The thermoforming was particularly troublesome — first too much heat, then not enough, then not enough vacuum (pretty common hurdles from other thermoforming projects we’ve seen). But the finished visor was nearly perfect, even if it took two attempts to tint.

We have to say that at first, some of her wounds seemed self-inflicted, especially seeing the amount of work she put into the helmet’s finish. But she wanted it to be perfect, and the extra care in filling, sanding, priming, and painting the printed parts really paid off in the end. It was down to the wire when BAMF rolled around, with last minute assembly left to the morning of the Faire in the hotel room, but that always seems to be the way with these kinds of projects.

In the end, the helmet came out great, and we’re glad the run-up to the Superconference wasn’t nearly as stressful for Estefannie — or so we assume. And now that she has all these great new skills and tools, we’re looking forward to her next build.

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Gaze Upon This Daft Punk Helmet’s Rows of Utterly Perfect Hand-Soldered LEDs

The iconic robot helmets of Daft Punk feature prominently as challenging DIY hardware projects in their own right, and the results never disappoint. But [Nathaniel Stepp]’s photo gallery of his own version really sets the bar in both quality and attention to detail. The helmet uses a Teensy 3.2 as the main processor, and the visor consists of 328 hand soldered through-hole APA106 addressable RGB LEDs. A laser cut panel serves as the frame for the LEDs, and it was heat-formed to curve around the helmet and mate into the surrounding frame. Each LED is meticulously hand-soldered, complete with its own surface mount decoupling cap; there’s no wasted space or excess wire anywhere to be seen. It looks as if a small 3D printed jig was used to align and solder the LEDs one or two columns at a time, which were then transferred to the visor for final connections with the power bus and its neighboring LEDs.

After the whole array was assembled and working, the back of each LED appears to have then been carefully coated in what looks like Plasti-Dip in order to block light, probably to minimize the blinding of the wearer. A small amount of space between each LED allows the eyeballs inside the helmet to see past the light show in the visor.

The perfectly done array of LEDs in the visor is just one of the design elements showing the incredible workmanship and detail in [Nathaniel]’s helmet. His website promises more build details are coming, but in the meantime you can drink in the details shown in the aforementioned photo gallery.

With Halloween approaching, you might be interested in rolling your own Daft Punk inspired helmet. Not ready to do everything from scratch? No problem, because it’s never been easier to make your own with the help of a 3D printer and some LED strips.

[via SparkFun Blog]

A Helmet to Make Daft Punk Jealous

If you’ve been paying even a little bit of attention to popular music over the past couple of decades, then you’re surely aware of the electronic music duo Daft Punk. Of course, their success isn’t just a result of their music – a big part of it is also their iconic costumes and persona. What makes those costumes iconic is the robot helmets that the musicians wear. What initially began as a desire to hide their faces ended up becoming their most distinctive trait.

The helmets that the duo wears have changed over the years, but an homage helmet created by [Mike Michelena] puts them all to shame. It maintains the aesthetic elements of Daft Punk’s helmets, while improving on the tech aspects in every way. 210 RGB LEDs, a microprocessor, and 14 amp hours worth of battery give it complete customizability and 5 hours of use.

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Hackaday Links: February 15, 2015

[Matthias Wandel], also known as the genius/demigod that can make anything out of wood, put together a mount for a Raspberry Pi and a camera. Yes, it’s just a holder for a Raspi, but some of our readers who aren’t up to speed with [Matthias] might want to check out his Youtube channel. There are hundreds of awesome videos. Report back in a month.

[Evan], the guy working his butt off for the MidAtlantic Retro Computing Hobbyists, and the organizer for the Vintage Computer Festival East (we’re going, April 17-19, Wall, NJ) has been working on a book. It’s about mobile computing, and he’s crowdfunding it.

Your keyboard has buttons, and so does and Akai MPC. Daft PunKonsole! Press the space bar for  instrumental part. There is, as yet, no video of someone doing this correctly.

Valentine’s Day was yesterday, and that means Valentine’s Day builds started rolling in on the tip line. Here’s something that’s actually a very simple circuit that’s inspired from an old ‘Electronic Games and Toys’ book by [Len Buckwalter]. Here’s a video of it in action.

A few years ago the name of the game was tiny, credit card-sized ARM boards. It had to come to this: a 64-bit board. ARM Cortex A53 running at 1.2GHz. It also costs $120 and only has a gig of RAM, but there you go.

iPhone-Controlled Daft Punk Helmet

A few years ago, [Marc] had access to a really big, very expensive 3D printer. Daft Punk helmets were – and still are – extremely cool builds, so with a bit of modeling, [Marc] and his friend [Alex] put together a model and printed out a Daft Punk [Thomas] helmet with the intention of turning it into the keystone of a great costume. A few things got in the way, and the [Thomas] helmet was left on a shelf for a few years. Fast forward to a few months ago and [Marc] took up the project again. The result is a 3D printed Daft Punk helmet loaded up with 320 WS2811 LEDs.

The 3D printed helmet was modeled well and printed in polycarbonate, but with any extrusion-based printer, there will be ridges and layers to sand, fill, prime and paint. This task was delegated to another friend, [Shaggy], while [Marc] got busy on the electronics.

The LEDs for the visor and ‘earmuffs’ are WS2811 LEDs, but not the SMD versions we’re so used to seeing. These are 8mm through-hole LEDs mounted in a lasercut piece of acrylic. Control of the LEDs is done with a Teensy 3.1 with [Paul Stoffregen]’s OctoWS2811 library. With the matrix wired up, batteries installed, WiFi capability added, and the helmet painted (not chromed; that will probably happen later, though), [Marc] had a copy of the [Thomas] helmet controllable through an iPhone.

If you’d like to check out more of [Marc]’s work, we posted something on his RGB LED suit and pneumatic Star Trek doors a few years ago.

Video below.

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3D Printing a Daft Punk Helmet

Thanks to the awesome people over at Adafruit, you can now print your very own Daft Punk helmet! It is designed with a hollowed out shell and translucent material which allows for colorful LEDs to be inserted into the mask, which can light up just about any room. This makes the headset great for Maker Faire, household parties, and underground EDM raves.

The epic costume was inspired by the infamous electronic music duo from France who is known for hiding their identities behind intricate and complex masks. This version, however, is perfect for the Do-It-Youself builder on a budget assuming you have access to a Taz 3D printer through your hackerspace or a friend.

The entire helmet is 3D printed as one piece using a semi-transparent PLA filament with NeoPixel strips (144 pixel per meter) laid inside. It takes about 3 days to complete the printing job (assuming no errors arise during the process). After everything is finished, glossy gold paint is applied and the polished outcome is enough to turn some heads. Plus, this mask makes a great addition to any builder’s homemade ‘trophy’ collection.

A natural next step would be to add sensors that can detect bass vibrations. This could be used to change the colors of the display based on the music that is being played nearby. We’ve seen this sort of thing before on a few Daft Punk helmet builds that are far superior to this one. Of course the difference here is that the Adafruit version can be build in a reasonable amount of time by a mere mortal. Those other examples were life commitments as far as projects go!

Don’t forget to check out the video of this one in action after the break.

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Roman Headgear Looks Less Silly With Lots of Blinky

centurion-project

Look, it’s not Steam-Punk because the period is way out of whack. And we’ve never seen ourselves as “that guy” at the party. But it would be pretty hard to develop The Centurion Project and not take the thing to every festive gathering you could possibly attend. This sound-reactive helm compels party-going in a toga-nouveau sort of way.

[Roman] tells us that it started as a movie prop. The first build step was to remove the plume from the top of it. The replacement — seven meters worth of addressable RGB LEDS — looks just enough like an epic mohawk to elicit visions of the punk rock show, with the reactive patterns to make it Daft. The unexpected comes with the FFT generated audio visualizations. They’re grounded on the top side of each of the LED strips. Most would call that upside-down but it ends up being the defining factor in this build. Seriously, watch the demo after the break and just try to make your case that this would have been better the other way around.

As a final note, this project was written using Cinder. It’s an Open Source C++ library that we don’t remember hearing about before.

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