If necessity is the mother of invention, what’s failure the mother of? Improvement? Anyway, [prpplague]’s second version of his roll-up 70×30 RGB LED display looks a lot better and more reliable than the first, and that’s precisely due to “failing”.
Sometimes you design the hardware around the software, and sometimes vice-versa. It’s all about the balance of pain. [prpplague] initially wired the strips together in a consistently left-to-right raster arrangement to make the coding easier, but this means long wires on the backside of the fabric returning from the right side back to the start again at the left. These long wires snagged on stuff, and pulled the solder connections apart.
The fix? Alternate rows of left-to-right with right-to-left to minimize wiring and make nice, robust connectors for the ends, and a much more elegant implementation at the expense of more complicated software to drive the device. (Alternating rows have to be flipped horizontally, so this means custom driver routines.)
The second gremlin was that the interfacing board that [prpplague] was using didn’t have enough current sourcing capability on the SPI lines, and he discovered that he couldn’t communicate reliably with the strings if the first pixel was more than 24″ of wire away from the board. Once the signal got to the first pixel, though, everything was fine. [prpplague] figured out that the RGB LEDs themselves had more drive capability than the SPI source.
The solution? Add a single pixel at the front of the chain to buffer the SPI lines and serve as a bonus status indicator. Cute.
We’d hardly call these “fails”, but rather “learning experiences”. Anyway, here’s two design “mistakes” that we won’t make when making a roll-up flexible pixel display. Thanks [prpplague].