Entering The Wild World Of Power Over Ethernet

As Ethernet became the world-wide standard for wired networking, there was one nagging problem. You already have to plug in the network cable. But then you have to also plug in a power cable. That power cable needs to be long enough. And have the right plug on it for your country. And provide the right current and voltage. That’s how Power over Ethernet (PoE) was born, first in a veritable Wild West of proprietary standards and passive injectors, then in a standardized process. Recently [T. K. Hareendran] wrote a primer on PoE, with more of a DIY intro focus, including some favorite PoE PD (powered device) chips to use in your own design.

You can still totally use passive PoE if that’s your jam, and you have full control over the network and any connected devices. This would allow you to, for example, power your SBCs for a couple of bucks, although for adding PoE to your Mac Mini you may want to look at some more refined options, if only as a safety precaution.

Much depends on the needs of each device, as PoE is meant mostly for low-power devices such as VoIP phones and the like. The more common IEEE 802.af and .at standards (Type 1 and 2) cap out at 30 Watts, with about 25 Watts available to the device after losses, while 802.3bt (Type 3 and 4) takes this up to 90 Watts, or just over 70 Watts after losses. Before making a decision, it would be good to read a detailed guide from someone with experience, like the one by [Alan] that we covered a while ago.

34 thoughts on “Entering The Wild World Of Power Over Ethernet

    1. Take a good look at the diagram before making any criticisms. If you put as much effort into understanding as you do into complaining, you would see that the power supply passes through the center tap of the transformer’s secondary winding. What’s the problem? When you don’t know or don’t understand something, you keep quiet instead of acting like a know-it-all. You’re talking nonsense.

    2. No, that is how it’s done. As you see the DC is connected to the middle connection on the windings on the ethernet phy side. This means it gives a DC bias to the signal. That is no problem as those are differential pair.

      1. You are mostly virrect, but there is no resulting DC bias, because the DC voltage is applied equally to both sides of the pair ,, so balance of the pair is maintained. You can even simplex another voice circuit to the physical pairs. Each “pair of pairs” csn provide an additional “phantom” circuit, resulting in a 50% pair gain, using no wire, and causing no interference to the physical circuits. Thr users don’t even know there is an additional “hitchhiker” riding on the system, because there is no bias caused by superimposing DC OR voice traffic. Credentials: former T1 Carrier phone nsn here.

    3. DC will pass through the transformer windings as shown here, but not between transformer primary and secondary sides.

      Other than using the unused pairs in my private 100Mbit cabling, is there any super cheap way of getting just 12V and a little current through?

      1. You can try buying a PoE switch where just the PoE part is broken and insert voltage manually in selected ports (transformer’s center pins).

        Or you can take a part any normal switch and get lucky that the magnetics (transformers) have unused center pins (this is just a wild guess).

      2. Why would you want to?
        If its only 100 then just use the spare pairs.
        Why on earth make it more complicated.
        If the device isn’t poe and your switch is, you can get break out devices on a variety of voltages and connectors.
        My rpis are all powered this way cos the poe hats don’t make financial sense.

    4. The DC current doesn’t go ‘through’ the trasnfomrer, the current goes from from the source on the left side to the middle tap of the winding an from here outwards through the winding of the the transformer, the asymmetic splitting of the DC current doesn’t produce a net magnetic field in the trasnformer (no bias). I can’t see a problem.

    5. The data sure will its a squarewave. And they are the impedance matching transformers that connect the unbalanced 100ohm Ethernet wire to the unbalanced internal circuitry.

      They are sometimes called “Ethernet transformer”, baluns (not often used in Ethernet but correct) Ethernet Magnets. There is 4 of them in your typical black rectangle.

    6. Do s little research on “simplex” or “phantom” connections, which the telephone industry has been using for over 100 years to get power to remote devices like line amplifiers, aka “repeaters”. It works and it works well. Let google be your friend.

    7. It’s on the center tap of the xformers.

      There is zero issue with using an enforcer like that to transfer both dc and differential mode.

      This works fine, you need to take a better look at it.

  1. Aaand ? If you look at the image again, you can see the current is connected on the ‘OUT” side of the transformer, and is removed from it also at the OUT side.

      1. Nope, it’s real, and has been used by the telephone industry for well over 100 years. It’s how the power the remote T1 Carrier repeaters in the field. Look up “simplex” or *phantom” circuits; its actually as simple as a doorbell. Let Google be your friend.

      2. i’m not sure if you’re going by vibes or if the substance of the circuit itself weirds you out. But i’ve definitely noticed as i try to understand circuits outside of the very narrow range that is familiar to me, i often have this feeling. Definitely at first glance, this circuit looks pretty implausible too.

        Like the extreme example is the magnetron – it’s just a short circuit! Might be fun to catalog all of the quite basic and common circuits that nonetheless give off a “this is fake” vibe if you know just enough that it feels like it “ought to make sense” but doesn’t until you connect the dots.

      3. If you don’t understand something, you’re not exactly best placed to judge it’s validity.

        HaD doesn’t post garbage in general, so the default position should be that something is correct unless you know for certain that it doesn’t make sense.

  2. Semi-related, that’s why RJ45/cat-5/cat-6 wires are colored in certain way – brown/white-brown supposed to be injected ground/negative, blue/white-blue supposed to be injected positive.

    1. In the past I didn’t bother with the extra-steps (obtaining RJ45 jacks and soldering them to the boards, so the store-bought cables can be used) and just made my own cable that would split off the brown/white-brown and blue/white-blue wires into 12v plug and jack : – ]

      Worked so far, since the distance is well within specs (I’d say ~24 feet in total), as cheap as it gets.

    2. Even less related, but bear with me for a minute or two : -] (loose thoughts will follow – feel free to discard)

      I long wondered “why are there no dedicated low-power universal plug that would deliver under 100 watts variable voltage and power, AC or DC?” Most low-power wares that need a dedicated wall wart would be just right to these?

      My thoughts were “if there exists a simple and robust solution that would second-simplest to the barrel jack (remember the times when the size of the barrel jack signaled the voltage?), but smarter?” Furthermore, make it so it is either flat or has tony knobs so little kids can use them with the risk of being zapped?

      I even sketched out the design, square receptacle and square plug, basically, you hang the plug on the receptacle, and the moment it clicks, it does the instant handshake that decides what power is being delivered. Since the plug is square, it could have not just two, but four or six pins (or more), hence approaching the venerable RS232 (keep in mind this was late 1990s) and, potentially, VGA, too. The logistics were quite simple, really, the plug would have a built-in “signature” passive analog circuit that the receptacle would “read” and set itself accordingly. Nothing major, really, an op amp or two would read the thing and power up PWM delivering such and such voltage limited to such and such amperage. Oh, I never got around to properly designing the thing, but the idea was stuck in my mind ever since.

      1. Wait, you lost me at RS232/VGA. You want to run power in parallel with data? Even low-voltage power can’t carry any meaningful wattage without inducing horrible EMI in the data lines, unless you engineer in special precautions. PoE (and USB-C) escape it by making clever use of twisted-pair data lines. Powerline Ethernet goes the opposite route, by encoding the data signal INTO the power lines.

        But older analog data cables like VGA and RS232 had no such protections. In the general case, the wisdom is that power and data need to be carried over completely separate cables, and only cross (if they must cross) at 90° angles.

        1. Used to get 9pin dsub hoods with an rj45 built in for building custom serial cables.
          Putting in a 15pin for vga then having the ability to run via over structured wiring was better than spunking a lot for the special longer length cables and trying to snake the ends through the walls.
          Back in the day….

    3. But wait, there is more.

      I am looking at this thread/topic, and thinking “man/boy/bob-is-your-uncle, this had already been thought of and implemented, though, indirectly, not the way I thought it should have been done”.

      RJ45 is not the best jack around, since the pins are not built to deliver juicy currents, but the circuit is close enough to what I was thinking! With some commandeering/rethinking around this just might do. What’s missing is the plug/receptacle designed the way that would have enough pins to deliver power under 100 Watts, plus some other extra pins just in case; since everything is now digitized, there is no longer a need for separate dedicated pins for, say, speaker wiring, sound can travel over, say, S/PDIF feeds. No, not fiber, digital signals over the wires.

      Now here comes the best part. Since the plug was thought to be square, I thought that it should also include the inductive coupling loop running along the perimeter. Because it can also double as the wireless charger – and now there is plenty phones that can do that : -] Actually, the idea was “the moisture-resistant solution for boats should be a SEALED receptacle that maybe has two or three inductive loops – no pins – and there are some kind of plastic “guide posts” that make sure it clicks in the orientation needed”. Obviously, since it is a square, four different orientations might do.

      Back to the drawing board, I may have an idea worthy wasting the rest of my weekend.

    4. I like your train of thought Sammy Gee. But 802.3 is what everyone is building off of. Kind of like the whole USB PD. Both of these things seem sub optimal but they are good enough. Adoptability is the key.

      In the case of the IEEE in regards to everything and 802.3 they are very aware of the regulations attached to the National Electrical Code. So a lot of this has to do not what is possible broadly speaking but what is possible within constraints.

      These constraints include the NEC which is the regulatory body everyone in USA is expected to abide by AND adoptability. 802.3i-1990 still works with many if not most switches today, and I found recently that there are brand new “Cloud optional” products that expect you to have 802.3i with 802.3at, PoE standard introduced in 2009…

      What company was that you ask? 2n, they make nice endpoints but sometimes their default software configuration is downright silly, they fixed it to support 802.3u-1995 “100BASE-T”, it was turned off in software.

      1. The reason they “seem sub-optimal” is that they are designed to support a far larger application space than is obvious to a single user. That flexibility means that they are rarely the easiest or nicest solution for any particular device, but they are “good enough” for many more things.

        The “optimal” solution for a specific application would end up being nearly or completely unusable for everything else.

    5. You do know there are two color schemes 586A & 568B
      AND
      at least three different pair combinations to transfer PoE power!!!!

      100BASE-TX spare pairs (unused).
      100BASE-TX data pairs (unused).
      all four pairs.

      1. TI-586A and TI-586B aren’t really color schemes, but rather pin-mapping schemes. They both rely on the same standard color scheme for a 4-pair cable. (Brown, ora

  3. As more and more POE stuff hits the network, including lights and cameras, there’s going to be issues with heat dissipation on the wires, particularly when you’ve got less highly trained installers who may not think about this issue. I can’t find a cite offhand, but at a conference someone was claiming that they managed to take a big thick bundle of cables and pipe a bunch of POE through many of the cables and the conductors in the center got warm enough to start causing damage to the ethernet cable sheathing.

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