Designing A Pen Clip That Never Bends Out Of Shape

If you’ve ever used a ballpoint pen with a clip on the top, you’ve probably noticed they bend pretty easily. The clip relies on you only bending it a small amount to clip it on to things; bend it too far, and it ends up permanently deformed. [Craighill] decided to develop a pen clip that didn’t suffer this ugly malady. 

The wire clip design easily opens wide because the spring wire is not actually deforming much at all. Credit: YouTube video, via screenshot

The problem with regular pen clips comes down to simple materials science. Bend the steel clip a little bit, and the stress in the material remains below the elastic limit—so it springs back to its original shape. Push it too far, though, and you’ll end up getting into the plastic deformation region, where you’ve applied so much stress that the material is permanently deformed.

[Craighill] noted this problem, and contemplated whether a better type of clip was possible. An exploration of carabiner clips served to highlight possible solutions. Some carabiners using elastically-deformed closures that faced the same problem, while others used more complicated spring closures or a nifty bent-wire design. This latter solution seemed perfect for building a non-deforming pen clip. The bent wire is effectively a small spring, which allows it to act as a clip to hold the pen on to something. However, it’s also able to freely rotate out from the pen body, limiting the amount of actual stress put on the material itself, which stops it entering the plastic deformation region that would ruin it.

It’s some neat materials science combined with a pleasant bit of inventing, which we love to see. Sometimes there is joy to be had in contemplating and improving even the simplest of things. Video after the break.

[Thanks to Keith Olson for the tip!]

9 thoughts on “Designing A Pen Clip That Never Bends Out Of Shape

      1. Yes, but i have owned plastic giveaway-pens with that exact same mechanism. If you goolge enough, you can find a picute from a metal bending company with exactly this mechanism, stamped aut of sheet matal. The expalnation is good, I didn’t get that when I was 16.

        1. It’s a very old mechanism, probably invented by someone in the 1850’s.

          The problem and why it isn’t an improvement on the traditional version is that it has no backstop to prevent it from flying open on a bump, and the spring tension is rather feeble.

          The problem of the clip snapping off or bending out of shape has been solved otherwise by a seesaw design, where the flexible pivot is tucked under so the back end of the beam presses to the side of the pen when you try to bend it too much. That changes the bending of the flexible pivot into a pulling action, which it can handle much better.

          Then it’s just a matter of making the actual clip out of some other material that is not a flat piece of soft steel. Something that takes actual effort to break.

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