High-Power LED + 3D Printer = Mega Flashlight

January 14, 2017 by Al Williams 19 Comments

If you remember old computer magazines (or browse them today), you’ll see that back in the late 1970s and early 1980s, you weren’t always sure what you were going to do with a computer. Games were a staple, but they weren’t very exciting. Visionaries talked about storing recipes, writing Christmas letters (to send via snail mail), and keeping home inventories. You probably don’t do any of those things with your computer today, unless you count e-mailing instead of sending Christmas cards. We think sometimes 3D printers fall into that category today. Sure, you want one. But what are you really going to do with it? Print keychains?

That’s why we always like seeing practical designs for 3D printed items. Like this 100W flashlight. The electronics part of the build is simple enough: a 100W LED module, an off-the-shelf driver board, plus an old PC cooler and some batteries. But the 3D printed parts makes it all come together and it looks great!

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90,000 Lumen Flashlight Is Illuminating, Impractical And Blindingly Good

November 27, 2015 by Richard Baguley 58 Comments

It may be better to light a single candle than to curse the darkness, but that was before [RCTestflight] came up with this: a 1000W LED flashlight that outputs about 90,000 lumens of light. That’s a lot: the best pocket LED flashlights output about 700 lumens.

[RCTestflight] built this monstrosity using ten 100-Watt LEDs, running off two RC car batteries. Each of the LEDs is connected to a sizable voltage converter and a very large heatsink that holds all of them in place. He says he gets about 8 minutes of light out of this thing, and that the heatsink gets warm after a minute or two of use. We’re not surprised: LEDs are more efficient than most other devices at converting electrical energy to light, but some always gets lost as heat.

Check out the video after the break. It’s very impressive, but this thing isn’t particularly practical as a handheld. It is big, heavy and is visible for miles. If you really want to light something up it does a great job (for a short period of time) due in part to the inclusion of a glass lens for each of the LEDs. This effectively focuses the beam on a properly distributed area. We wonder what would happen if all the beams were focused on one point? As long as you don’t cross the streams…

We have covered a few more practical builds using similar LEDs, but this thing does have a certain outrageous charm, and could be useful for high-speed video, where the more light, the better.

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Monster 100W LED Flashlight Produces A Whopping 8500lm!

July 21, 2014 by James Hobson 33 Comments

100W LED Flashlight

[Yannick] got a hold of a 100W LED diode recently, and like any self-respecting hacker, he just had to turn it into a ridiculously over powered flash light.

The tricky thing about these diodes is that they need a high amount of DC voltage, anywhere from 32-48V typically. [Yannick’s] using a 12V sealed lead acid battery coupled with a 600W constant current boost converter which ups it to 32V at around 3.2A. He also managed to find a giant aluminum heat-sink to keep the diode from getting too hot. A 120mm fan helps to keep the heat sink nice and cool, which allows the light to be run constantly without fear of burning it out. But just in case he also has an Arduino monitoring the temperatures — oh and it provides PWM control to adjust the brightness of the light!

To focus the flashlight he bought a proper lens and reflector which can be mounted directly to the diode. At full power the LED puts out around 8500lm, which is brighter than almost all consumer projectors available — or even the high beams of a car!

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