VFD Tube Calculator Shows Off Wide Array Of Skills

With all the tools and services available to us these days, it’s hard to narrow down a set of skills that the modern hacker or maker should have. Sure, soldering is a pretty safe bet, and most projects now require at least a little bit of code. But the ability to design 3D printable parts has also become increasingly important, and you could argue that knowledge of PCB design and production is getting up there as well. With home laser cutters on the rise, a little 2D CAD wouldn’t hurt either. So on, and so on.

If you ever wanted an example of the multitude of skills that can go into a modern hardware project, take a look at this gorgeous Vacuum Fluorescent Display (VFD) tube calculator built by [oskar2517]. As fantastic as the final product is, we were particularly impressed with everything it took to get this one over the finish line.

A .7 mm walnut veneer covers the pieced together plywood frame.

It’s got it all: 3D printed parts, a laser cut wooden frame, a custom PCB, and even a bit of old school woodworking. To top it all off, the whole thing has been meticulously documented.

But what’s perhaps most impressive here is that [oskar2517] was approaching most of these techniques for the first time. They had never before worked with IV-12 tubes, designed an enclosure in 3D, had parts laser cut, applied wood veneer, or designed a custom PCB. They did have solid experience writing code in C at least, which did make developing the Arduino firmware a bit easier.

Although they might look outwardly similar, VFD tubes like the IV-12 are easier to work with than Nixie tubes thanks to their lower operating voltage. That said, a look through our archives shows that projects using Nixies outnumber VFD tubes by nearly four to one, so there’s no shortage of folks willing to take on the extra effort for that sweet warm glow.

A Network Attached VFD Tube Clock

The elegance of Power over Ethernet (PoE) is that you can provide network connectivity and power over a single cable. Unfortunately not nearly enough hardware seems to support this capability, forcing intrepid hackers to take matters into their own hands. The latest in this line of single-cable creations is this beautiful Vacuum Fluorescent Display (VFD) clock from [Glen Akins].

Testing the VFD tube socket

One of the key advantages VFDs have over their Nixie predecessors is greatly reduced energy consumption, and after [Glen] ran the numbers, he saw that a display using six VFD tubes could easily be powered with standard PoE hardware. With this information, he started designing the PCB around the early 1990s era IV-12 tube, which has the advantage of being socketed so he could easily remove them later if necessary.

[Glen] first had to create a schematic and PCB footprint for the IV-12 tube that he could import into Eagle, which he was kind enough to share should anyone else be working with these particular tubes down the line. After a test of the newly designed socket was successful, he moved onto the rest of the electronics.

The clock is powered by a Microchip PIC18F67J60, which connects to the Ethernet network and pulls the current time down from NTP. After seeing so many clocks use an ESP to connect to the Internet over WiFi, there’s something refreshing about seeing a wired version. The tube segments are driven by a HV5812, also Microchip branded. Lastly, [Glen] used a number of DC/DC converters to generate the 1.5 V, 3.3 V, 5 V, and 25 V necessary to drive all the electronics and VFDs.

We absolutely love the simplicity of this clock, from its sleek aluminum enclosure to that single RJ45 jack on the back. But if you’re looking for something with a bit more flash, [Glen] also put together some PoE Christmas lights over the holidays which share a number of design elements with this project.

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