Fixing A PDP-11/03 Power Supply Is Easy When You Understand It

After we last saw [David Lovett] of [Usagi Electric], he was knee-deep in trying to fix a DEC PDP-11/03 power supply, which fortunately led to a fixed PSU and a very happy PDP-11/23 system installed in the enclosure, as he covers in today’s video. Previously, we had covered his debugging attempt of this very much dead power supply, which had led [David] down many fruitless rabbitholes. By the time he was taking various components off the board to try and induce certain results, he threw in the towel and went back to the drawing board, assisted with many community comments.

The 5V rail on a DEC PDP-11/03 power supply. (Credit: David Lovett)
The 5V rail on a DEC PDP-11/03 power supply. (Credit: David Lovett)

Much of the confusion came down to not really understanding how this PDP-11/03 PSU design works, which isn’t that crazy in hindsight, considering how quaint it is. Although [David] originally focused on the +5V rail, a small detail that was in the schematics is that the 5V rail is based around a 7805 that has its ground referenced to the -15V rail.

It is this 7805 that provides a linearly regulated 5V rail up till its current limit, at which point the control transistor gets biased sufficiently to start conducting, which eventually triggers the driver transistor that is responsible for driving the pass switch transistor. This then charges L2 from the unregulated supply, which is used effectively as a switching mode power supply until the current across the 7805 drops sufficiently that it becomes the primary 5V rail source again. This repeats at a kHz rate, making it more or less an SMPS as we know it today, but heavily reliant on the -15V rail as can be observed in the schematic. Continue reading “Fixing A PDP-11/03 Power Supply Is Easy When You Understand It”

PDP-11 Trouble With A Ruthless Power Supply Issue

After [David Lovett] of [Usagi Electric] was donated a few cars full of DEC PDP-11 minicomputers of various flavors and vintages, he passed on most of them to loving homes, but kept a few of them himself. One goal of this being to put together a PDP-11 system that could be more easily taken to vintage computer shows than the ‘rollable’ PDP-11s he had access to prior. Of 1980s PDP-11s, the first-generation Large Scale Integration (LSI) PDP11/03 system (so-called Q-Bus models) is among the smallest, taking up about as much space as a 1980s desktop PC, while supporting the second generation LSI PDP-11/23 cards. It all seemed so easy until [David] tried testing the PDP-11/03’s PSU and everything went south.

Despite having access to the circuit diagrams of the PSU, figuring out what was going wrong was an absolute nightmare for [David], after some easy fixes involving replacing a blown fuse and bulging capacitors failed to deliver salvation. Reading through the comments to the video, it would seem that people are generally confused about whether this PSU is a linear, switching or some other configuration. What is clear is that with the absolutely massive transformer, it looks more like a linear power supply, but with a lot of protections against over current and other failure modes built-in, all of which rely on transistors and other components that could have gone bad.

Although in round 1 the PDP-11/03 PSU won the battle, we hope that once round 2 commences [David] will have had the proverbial training montage behind him (set to ‘Eye of the Usagi’, probably) and will manage to get this PSU working once more.

Continue reading “PDP-11 Trouble With A Ruthless Power Supply Issue”