Safer And More Consistent Woodworking With A Power Feeder

Woodworking tools like table- and bandsaws are extremely useful and versatile, but they generally have the distinct disadvantage that they make no distinction between the wood and the digits of the person using the machine. While solutions like SawStop were developed to make table saws sense flesh and try to not cut it, [James Hamilton] makes a compelling argument in a recent video for the use of power feeders.

These devices are placed above the table and feed the material into the machine without having to get one’s digits anywhere near the machine. Other than the safety aspect, it also means that the material is always fed in at a consistent speed, which is great when using it with a router table. Most of these power feeders are portable, so a single unit can be moved from the table saw to the router table, with [James] showing how he is using MagSwitch magnetic clamps to ease the process of moving between machines.

With the 1/8 HP mini power feeder that he’s using, the 4 magnetic clamps appear to be enough even when cutting hardwood on the table saw, but it’s important to make sure the power feeder doesn’t twist while running, for obvious safety reasons. On [James]’s wish list is a way to make moving the power feeder around more efficient, because he only has a single one, for cost reasons.

Although these power feeders cost upwards of $1,000, the benefits are obvious, including when running larger jobs. One might conceivably also DIY a solution, as they appear to be basically an AC motor driving a set of wheels that grip the material while feeding. That said, do you use a power feeder, a SawStop table saw or something else while woodworking?

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Smooth And Steady Cuts With An Improvised Power Feeder

Some woodworking operations require stock to be fed at a smooth, steady rate, for which purpose a power feeder is usually employed. They’re expensive bits of gear, though, and their cost can usually be borne only by high-output production shops. But when you need one, you need one, and hacking a power feeder from a drill and a skate wheel is a viable option.

It should come as no surprise that this woodshop hack comes to us from [Matthias Wandel], who never seems to let a woodworking challenge pass him by. His first two versions of expedient power feeders were tasked with making a lot of baseboard moldings in his new house. Version three, presented in the video below, allows him to feed stock diagonally across his table saw, resulting in custom cove moldings. The completed power feeder may look simple — it’s just a brushless drill in a wooden jig driving a skate wheel — but the iterative design process [Matthias] walks us through is pretty fascinating. We also appreciate the hacks within hacks that always find their way into his videos. No lathe? No problem! Improvise with a drill and a bandsaw.

Surprised that [Matthias] didn’t use some of his famous wooden gears in this build? We’re not. A brushless motor is perfect for this application, with constant torque at low speeds. Want to learn more about BLDC motors? Get the basics with a giant demo brushless motor.

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