Building A Thermal Imaging Sensor From Scratch

November 12, 2012 by Brian Benchoff 45 Comments

[youtube=http://www.youtube.com/watch?v=pIb1scnD67o&w=470]

[Rob] lives in a 100-year-old house, and with these antique lath and plaster walls and old window frames comes a terrible amount of drafts. The usual way to combat this energy inefficiency is with a thermal imaging camera, a device that overlays the temperature of an object with a video image. These cameras are hideously expensive so [Rob] did what any of us would do and built his own.

The build centers around a Melexis MLX90620 far infrared thermopile that can be had for about $80. Basically, this sensor is a very, very low resolution camera (16×4 pixels) that senses heat instead of light. By sticking this sensor on a breadboard with an Arduino Mini and WiFly network adapter, [Rob] is able to pull the data down from the IR sensor to his iPhone and overlay it on the feed from the camera.

The result, as seen in the video above, is a low-resolution but still very useful thermal imaging camera, perfect for looking for cold drafts in an old house or tracking down [Arnie] just like a Predator.

Tip ‘o the hat to [Ronald] for sending this one in.

Heat-seeking Firebot Drowns Out The Flames

November 10, 2012 by Mike Szczys 10 Comments

This robot can find and extinguish fires automatically. It is the culmination of an Embedded Design class project from last school year. [Dan] and his classmates developed a turret that holds both a spray nozzle and heat sensor which would be a fantastic building block for a real-life tower defense game.

The jewel of the sensor array is a TPA81 thermopile array. Note the use of the term ‘array’ in the name. This is more like eight temperature sensors aligned with each other. By monitoring them all, the direction from which the most heat is coming can be determined. Once it’s zeroed in on the fire getting water to the right place can be a difficult task. That’s where the other sensors come into play. An accelerometer allows the bot to determine the angle of the spray nozzle (a weed sprayer was used in this case). An ultrasonic range finder and few algorithms let the Arduino which drives it all make sure that the arc of the water lands on the hot spot. This is all shown quite clearly in the clip below the jump.

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