Love Complex Automata? Don’t Miss The Archer

February 21, 2026 by Donald Papp 1 Comment

[Oliver Pett] loves creating automata; pieces of art whose physicality and motion come together to deliver something unique. [Oliver] also has a mission, and that mission is to complete the most complex automata he has ever attempted: The Archer. This automaton is a fully articulated figure designed to draw arrows from a quiver, nock them in a bow, draw back, and fire — all with recognizable technique and believable motions. Shoot for the moon, we say!

He’s documenting the process of creating The Archer in a series of videos, the latest of which dives deep into just how intricate and complex of a challenge it truly is as he designs the intricate cams required.

A digital, kinematic twin in Rhino 3D helps [Oliver] to choose key points and determine the cam profiles required to effect them smoothly.

In simple automata rotational movement can be converted by linkages to create the required motions. But for more complicated automata (like the pen-wielding Maillardet Automaton), cams provide a way to turn rotational movement into something much more nuanced. While creating the automaton and designing appropriate joints and actuators is one thing, designing the cams — never mind coordinating them with one another — is quite another. It’s a task that rapidly cascades in complexity, especially in something as intricate as this.

[Oliver] turned to modern CAD software and after making a digital twin of The Archer he’s been using it to mathematically generate the cam paths required to create the desired movements and transitions, instead of relying on trial and error. This also lets him identify potential collisions or other errors before any metal is cut. The cams are aluminum, so the fewer false starts and dead ends, the better!

Not only is The Archer itself a beautiful piece of work-in-progress, seeing an automaton’s movements planned out in this way is a pretty interesting way to tackle the problem. We can’t wait to see the final result.

Thanks [Stephen] for the tip!

A marketing image of a Dash educational robot is shown. It is made of a triangle pyramid of four plastic spheres. Two of the base spheres house wheels, and the top sphere houses a speaker, lights, and sensors.

Reverse Engineering A Dash Robot With Ghidra

February 14, 2026 by Aaron Beckendorf No comments

One of the joys of browsing secondhand shops is the possibility of finding old, perhaps restorable or hackable, electronics at low prices. Admittedly, they usually seem to be old flat-screen TVs, cheap speakers, and Blu-ray players, but sometimes you find something like the Dash, an educational toy robot. When [Jonathan] came across one of these, he decided to use it as a turtle robot. However, he found the available Python libraries insufficient, and improving on them required some reverse-engineering.

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R2D2 Gets New Brains

February 13, 2026 by Al Williams 7 Comments

While it is fun to get toys that look like your favorite science fiction props, it is less fun when the electronics in them don’t measure up to the physical design. [Steve Gibbs] took a Hasbro R2D2 toy robot and decided to give it a brain upgrade along with enhanced sensors. You can see a video of the robot doing its thing and some build details below.

In this case, the toy from Hasbro was not working at all, so [Steve] saved it from the dumpster. Instead of a repair, he decided to just gut it and rebuild it with modern electronics. The ultrasonic sensor on the forward toe is a dead giveaway.

The robot responds to voice commands better than the original and can play sound effects and clips from Star Wars. You can also control the robot with a phone app. The new or upgraded sensors include microphones, a PIR sensor, a photoresistor to sense light, a smoke and CO₂ sensor, a computer vision camera, and, of course, the ultrasonic range finder.

Some motors and the original speaker are in use, but R2 now sports additional LEDs and servos. All the extras required some surgery on the plastic body. Instead of regular batteries, the ‘bot now uses a LiPo battery, so the old battery compartment was cut out to make more room.

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3D Printing Pneumatic Channels With Dual Materials For Soft Robots

February 13, 2026 by Maya Posch 3 Comments

Pneumatics are a common way to add some motion to soft robotic actuators, but adding it to a robot can be somewhat of a chore. A method demonstrated by [Jackson K. Wilt] et al. (press release, preprint) involves using a 3D printing to extrude two materials: one elastomeric material and a fugitive ink that is used to create pneumatic channels which are dissolved after printing, leaving the empty channels to be filled with air.

By printing these materials with a rational, multi-material (RM-3DP) custom nozzle it’s possible to create various channel patterns, controlling the effect of compressed air on the elastomeric material. This way structures like hinges and muscles can be created, which can then be combined into more complex designs. One demonstrated design involves a human-like hand with digits that can move and grasp, for example.

In the demonstration the elastomeric material is photopolymerizable polyurethane-acrylate resin, with the fugitive ink being 30 wt% Pluronic F-127 in water. The desired pattern is determined beforehand with a simulation, followed by the printing and UV curing of the elastomeric resin.

As is typical of soft robotics implementations, the resulting robots are more about a soft touch than a lot of force, but could make for interesting artificial muscle designs due to how customizable the printing process is.

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Robots Talking To Robots

February 7, 2026 by Bryan Cockfield 7 Comments

Although there are a few robots on the market that can make life a bit easier, plenty of them have closed-source software or smartphone apps required for control that may phone home and send any amount of data from the user’s LAN back to some unknown server. Many people will block off Internet access for these types of devices, if they buy them at all, but that can restrict the abilities of the robots in some situations. [Max]’s robot vacuum has this problem, but he was able to keep it offline while retaining its functionality by using an interesting approach.

Home Assistant, a popular open source home automation system, has a few options for voice commands, and can also be set up to transmit voice commands as well. This robotic vacuum can accept voice commands in lieu of commands from its proprietary smartphone app, so to bypass this [Max] set up a system of automations in Home Assistant that would command the robot over voice. His software is called jacadi and is built in Go, which uses text-to-speech to command the vacuum using a USB speaker, keeping it usable while still offline.

Integrating a voice-controlled appliance like this robotic vacuum cleaner allows things like scheduled cleanings and other commands to be sent to the vacuum even when [Max] isn’t home. There are still a few limitations though, largely that communication is only one way to the vacuum and the Home Assistant server can’t know when it’s finished or exactly when to send new commands to the device. But it’s still an excellent way to keep something like this offline without having to rewrite its control software entirely.

How Industrial Robot Safety Was Written In Blood

February 5, 2026 by Maya Posch 36 Comments

It was January 25th of 1979, at an unassuming Michigan Ford Motor Company factory. Productivity over the past years had been skyrocketing due to increased automation, courtesy of Litton Industry’s industrial robots that among other things helped to pick parts from shelves. Unfortunately, on that day there was an issue with the automated inventory system, so Robert Williams was asked to retrieve parts manually.

As he climbed into the third level of the storage rack, he was crushed from behind by the arm of one of the still active one-ton transfer vehicles, killing him instantly. It would take half an hour before his body was discovered, and many years before the manufacturer would be forced to pay damages to his estate in a settlement. He only lived to be twenty-five years old.

Since Robert’s gruesome death, industrial robots have become much safer, with keep-out zones, sensors, and other safety measures. However this didn’t happen overnight; it’s worth going over some of the robot tragedies to see how we got here.

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Print-in-Place Gripper Does It With A Single Motor

February 2, 2026 by Donald Papp 16 Comments

[XYZAiden]’s concept for a flexible robotic gripper might be a few years old, but if anything it’s even more accessible now than when he first prototyped it. It uses only a single motor and requires no complex mechanical assembly, and nowadays 3D printing with flexible filament has only gotten easier and more reliable.

The four-armed gripper you see here prints as a single piece, and is cable-driven with a single metal-geared servo powering the assembly. Each arm has a nylon string threaded through it so when the servo turns, it pulls each string which in turn makes each arm curl inward, closing the grip. Because of the way the gripper is made, releasing only requires relaxing the cables; an arm’s natural state is to fall open.

The main downside is that the servo and cables are working at a mechanical disadvantage, so the grip won’t be particularly strong. But for lightweight, irregular objects, this could be a feature rather than a bug.

The biggest advantage is that it’s extremely low-cost, and simple to both build and use. If one has access to a 3D printer and can make a servo rotate, raiding a junk bin could probably yield everything else.

DIY robotic gripper designs come in all sorts of variations. For example, this “jamming” bean-bag style gripper does an amazing, high-strength job of latching onto irregular objects without squashing them in the process. And here’s one built around grippy measuring tape, capable of surprising dexterity.

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