[A Raymond] had some free time at work, and decided to spend it on creating a wireless warning sign. According to his blog profile, he is a PhD student in Applied Physics. His lab utilizes a high-powered laser system. His job is to use said system, but only after it’s brought online by faculty scientists. The status of the laser system is changed by a manual switchbox that controls the warning signs wired around the lab entrances. Unfortunately, if you were in the upstairs office, you only knew this after running downstairs to check. [A Raymond’s] admitted laziness finally got the better of him – he wanted a sign that displayed the laser’s status from the comfort of the office. He had an old sign he could use, but he wanted a way for it to communicate with the switchbox downstairs. After some thought, he decided Bluetooth was the way to go, using a pair of BlueSMiRF Bluetooth modules from Sparkfun and Arduino Uno R3’s.
He constructed a metal box that intercepted the cable from the main switchbox, mounting one BlueSMiRF and Uno into it. Upon learning that the switchbox sends 12V AC signals over three individual status wires, he half-wave rectified the wires and divided their voltages so that the Uno wouldn’t fry. Instead, it determined which status wire that had active voltage. and sent a “g(reen)”, “y(ellow)”, or “r(ed)” signal continuously via Bluetooth. On the receiving end, [A Raymond] gutted the sign and mounted the other BlueSMiRF and Uno into it along with some green, yellow, and red LEDs. The LEDs light up in response to the corresponding Bluetooth signal.
The result is a warning sign that is always up-to-date with the switchbox’s status. We’ve covered projects using Bluetooth before, from plush birds to cameras– [A Raymond’s] wireless sign is in good company. He notes that it’s “missing” a high pitched whining noise when the “Danger” lights are on. If he decides to add an accompanying (annoying) sound, he couldn’t go wrong with something like this. Regardless, we’re sure [A Raymond] is happy that he no longer has to go back and forth between floors before he can use the laser.