Music Box Plays “Still Alive” Thanks to Automated Hole Puncher

Custom hole punch and feed system

Most projects have one or two significant aspects in which custom work or clever execution is showcased, but this Music Box Hole Punching Machine by [Josh Sheldon] and his roommate [Matt] is a delight on many levels. Not only was custom hardware made to automate punching holes in long spools of paper for feeding through a music box, but a software front end to process MIDI files means that in a way, this project is really a MIDI-to-hand-cranked-music-box converter. What a time to be alive.

The hole punch is an entirely custom-made assembly, and as [Josh] observes, making a reliable hole punch turns out to be extremely challenging. Plenty of trial and error was involved, and the project’s documentation as well as an overview video go into plenty of detail. Don’t miss the music box version of “Still Alive”, either. Both are embedded below.

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Chest of Drawers Stores Audio Memories

Some people collect stamps, some collect barbed wire, and some people even collect little bits of silicon and plastic. But the charmingly named [videoschmideo] collects memories, mostly of his travels around the world with his wife. Trinkets and treasures are easy to keep track of, but he found that storing the audio clips he collects a bit more challenging. Until he built this audio memory chest, that is.

Granted, you might not be a collector of something as intangible as audio files, and even if you are, it seems like Google Drive or Dropbox might be the more sensible place to store them. But the sensible way isn’t always the best way, and we really like this idea. Starting with what looks like an old card catalog file — hands up if you’ve ever greedily eyed a defunct card catalog in a library and wondered if it would fit in your shop for parts storage — [videoschmideo] outfitted 16 drawers with sensors to detect when they’re opened. Two of the drawers were replaced by speaker grilles, and an SD card stores all the audio files. When a drawer is opened, a random clip from that memory is played while you look through the seashells, postcards, and what-have-yous. Extra points for using an old-school typewriter for the drawer labels, and for using old card catalog cards for the playlists.

This is a simple idea, but a powerful one, and we really like the execution here. This one manages to simultaneously put us in the mood for some world travel and a trip to a real library.

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Reed Organ MIDI Conversion Tickles All 88 Keys

What did you do in high school? Chances are it wasn’t anywhere near as cool as turning a reed organ into a MIDI device. And even if you managed to pull something like that off, did you do it by mechanically controlling all 88 keys? Didn’t think so.

A reed organ is a keyboard instrument that channels moving air over sets of tuned brass reeds to produce notes. Most are fairly complex affairs with multiple keyboards and extra controls, but the one that [Willem Hillier] scored for free looks almost the same as a piano. Even with the free instrument [Willem] is about $500 into this project. Almost half of the budget went to the solenoids and driver MOSFETs — there’s a solenoid for each key, after all. And each one required minor surgery to reduce the clicking and clacking sounds that don’t exactly contribute to the musical experience. [Willem] designed custom driver boards for the MOSFETs with 16 channels per board, and added in a couple of power supplies to feed all those hungry solenoids and the three Arduinos needed to run the show. The video below shows the organ being stress-tested with the peppy “Flight of the Bumblebee”; there’s nothing wrong with a little showing off.

[Willem]’s build adds yet another instrument to the MIDI fold. We’ve covered plenty before, from accordions to harmonicas and even a really annoying siren.

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Super simple controller for Motorcycle LED lights

For automobiles, especially motorcycles, auxiliary lighting that augments the headlights can be quite useful, particularly when you need to drive/ride through foggy conditions and poorly lit or unlit roads and dirt tracks. Most primary lighting on vehicles still relies on tungsten filament lamps which have very poor efficiency. The availability of cheap, high-efficiency LED modules helps add additional lighting to the vehicle without adding a lot of burden on the electrical supply. If you want to add brightness control, you need to either buy a dimmer module, or roll your own. [PatH] from WhiskeyTangoHotel choose the latter route, and built a super simple LED controller for his KLR650 bike.

He chose a commonly available 18 W light bar module containing six 3 W LEDs. He then decided to build a microcontroller based dimmer to offer 33%, 50% and 100% intensities. And since more code wasn’t going to cost him anything extra, he added breathing and strobe modes. The hardware is as barebones as possible, consisting of an Arduino Nano, linear regulator, power MOSFET and control switch, with a few discretes thrown in. The handlebar mounted control switch is a generic motorcycle accessory that has two push buttons (horn, headlight) and a slide switch (turn indicators). One cycles through the various brightness modes on the pushbutton, while the slide switch activates the Strobe function. A status indicator LED is wired up to the Nano and installed on the handlebar control switch. It provides coded flashes to indicate the selected mode.

It’s a pity that the “breathing” effect is covered under a patent, at least for the next couple of years, so be careful if you plan to use that mode while on the road. And the Strobe mode — please don’t use it — like, Ever. It’s possible to induce a seizure which won’t be nice for everyone involved. Unless you are in a dire emergency and need to attract someone’s attention for help.

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Educational Robot for Under $100

While schools have been using robots to educate students in the art of science and engineering for decades now, not every school or teacher can afford to put one of these robots in the hands of their students. For that reason, it’s important to not only improve the robots themselves, but to help drive the costs down to make them more accessible. The CodiBot does this well, and comes in with a price tag well under $100.

The robot itself comes pre-assembled, and while it might seem like students would miss out on actually building the robot, the goal of the robot is to teach coding skills primarily. Some things do need to be connected though, such as the Arduino and other wires, but from there its easy to program the robot to do any number of tasks such as obstacle avoidance and maze navigation. The robot can be programmed using drag-and-drop block programming (similar to Scratch) but can also be programmed the same way any other Arduino can be.

With such a high feature count and low price tag, this might be the key to getting more students exposed to programming in a more exciting and accessible way than is currently available. Of course, if you have a little bit more cash lying around your school, there are some other options available to you as well.

Jenkins Given an Industrial Stack Light for Build Reporting

When working on software development in a team environment, it’s important to know the status of your build at all times. Jenkins can display build automation info on a screen but where’s the fun in that? A popular office project is to build some kind of visual display of a project’s status, and [dkt01] has done just that with this stack light build monitor.

In this day and age of online shopping, random bits of industrial hardware are just an eBay away, so it’s easy to find some cool lamps or indicators for any project. [dkt01] sourced a standard 24V stack light off the shelf. With its green, red, and yellow indicators, its perfect for showing the current status of their build server.

The project uses an Arduino Pro Micro combined with an ENC28J60 Ethernet adapter. We used to see that chip all the time but in 2017 it’s somewhat of a classic setup with the great unwashed masses largely migrating to the ESP8266. However, for the purposes of this project, it was perfect for connecting to the wired office network (after all, you want to know the status of your build and not of your WiFi). [dkt01] even managed to get a web configuration to work despite the relatively meager resources of the ATmega32u4.

The build is cleanly executed, with the microcontroller and Ethernet hardware tucked into a 3D printed base for the stack light’s enclosure. It’s far more likely to become a permanent office fixture if it’s a tidy build without wires hanging out everywhere so a custom PCB ties everything together neatly. In another nice touch, the stack lights flash on initialization to indicate if the DHCP lease was successful, which makes troubleshooting easier. There’s an overview of all different light combinations and meanings in the video after the break.

Overall it’s a solid build with some off-the-shelf components that serves a genuine purpose. For a similar project built on a smaller scale, check out the Indictron. For something bigger, show us how you’ve learned to output your server status on the city’s traffic lights. Ask first, though.
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Hackaday Prize Entry: Vibhear

Hearing impairment, either partial or total, is a serious problem afflicting a large number of people. Almost 5% of the global population has some form of hearing disorder. For those affected by this disability from birth, it further impacts the development of language and speech abilities. In recent years, cochlear implants are increasingly being used to address this problem. These implants consist of two parts – the receiver and electrode array are implanted under the skin near the ear (with the electrode array terminating inside the Cochlea), while the microphone, electronics, transmitter and power source are attached on the outside. Often, the external unit has to be removed – for example, when the person needs to sleep. This is particularly so in the case of young children. The external unit is fairly large compared to their head and causes discomfort during sleep. And parents are worried that the expensive device could get damaged when the child is sleeping. This leads to the alarming situation where the child is asleep and has no audio sensory inputs being received from the surroundings. Not only can they not hear morning alarms, but also cannot react when there is an emergency situation such as a smoke alarm going off.

[Srdjan Pavlovic] came across this problem first hand when he visited his friend and learned about their six-year-old son with hearing loss since birth. The parents said their child will not be disturbed by loud noises at night since the external unit of his cochlear implant is removed each night. [Srdjan] then started work on building the Vibhear – an assistive hearing device to be used when the main hearing aid is removed or not working. It is a low-cost arm-band that provides a vibratory signal in response to high ambient noises.

The main components are a microphone, amplifier, microcontroller and vibration motor powered by a LiPo battery through a boost converter/charger. An RTC module allows setting up daily wake up alarms. It’s currently prototyped around the Arduino, but the next iteration will use a specialized DSP which can be programmed to perform signal processing operations on input sound. This will allow identification of specific sounds such as car horns, barking dogs, smoke alarms or emergency sirens.

[Srdjan] is in the process of choosing components for his next iteration, so if you have any recommendations to help him choose the microcontroller, power supply controller or other parts, do let him know via comments below.