Nitinol tire

Nitinol Is A Material We Need To Be Playing With More

Another Kickstarter, another opportunity for people to get mad at delayed and poorly functioning (if delivered at all) gadgets. This project aims to make airless tires for bikes and scooters using nitinol, and despite the company’s failed attempt at pedaling their wares on Shark Tank last year, the campaign has already more than quadrupled its funding goal.

The real star of the show here is NiTinol, a shape metal alloy composed of nickel and titanium. We should soon see a real commercial application of this miracle metal, and not long after we’ll see what happens when the rubber meets the road on these airless tires and their long-term performance. It’s not accurate to say they don’t use rubber; they just use LESS, because they’re still treaded, albeit with a layer that is adhered to the metal coil, and you don’t need tubes, either. The tread will still wear down and needs to be replaced occasionally for the lifetime of the tire, but the real advantage is never having a flat tire again. Considering how inconvenient flats are and the number of meetings I’ve been late commuting to because of an unplanned rapid deflation, these tires might be worth it. If you’re wondering why they’re so expensive, some napkin calculations of the nitinol coil have somewhere between 100 ft – 200 ft of wire per wheel, and at $1-2/ft, the raw materials alone before assembly make it an expensive piece of kit.

So what’s so cool about nitinol that it’s worth playing with, and what does it do that spring steel or stainless steel can’t? Well, you can soak it in acid for a year, and it will continue unaffected. It has excellent bio-compatibility, so you can put it in someone’s arteries as a stent, and it will go through tens of millions of cycles without cracking. It’s 10 times better at recovery and lighter, and it’s not magnetic, which can be useful. The memory capability is handy, too, because it means you can rapidly prototype springs, then heat and quench them to set their memory and easily adjust them.

Admittedly, I don’t have a use for it right now. But just like the coils of nichrome and piano wire waiting anxiously in my bins for their opportunity to shine, nitinol is screaming for a fun use.

Quiet Wings, With Shape Memory Alloy

It’s a fact of operating an aircraft, that the make noise. If you’re an aviator you might want to quiet your craft to avoid annoying people nearby, or you might even want to operate in stealth mode. It turns out that there are different sources of noise on a plane depending upon the phase of flight. A NASA study found that when landing, a gap between the wing and leading edge slats causes air to cavitate causing unnecessary noise. Blocking that hole would allow for quieter landings, but there was no material suitable for both normal flight and the landing. That is, until Texas A&M researchers devised a way to use a shape memory alloy to do it.

In addition to two different shape memory alloy configurations, the study looks at a more conventional fiberglass composite, although this would only work for a limited number of wing configurations.

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The Metal That Never Forgets: Nitinol And Shape-Memory

You’ve likely heard of Nitinol wire before, but we suspect the common base knowledge doesn’t go much beyond repeating that it’s a shape-memory alloy. [Bill Hammack], the Engineer Guy, takes us on a quick journey of all the cool stuff there is to know about Nitinol and shape-memory alloys.

The name itself is like saying Kleenex when you mean tissue, or using the V-word when you mean hook and loop fasteners. The first few letters of Nickel Titanium Naval Ordnance Laboratories combine to form the name of what is essentially a nickel-titanium alloy developed in 1962: Nitinol. It’s called shape-memory because you can stretch or bend it at room temperature and it will return to the original shape when heated at around 75 C (167 F). This particular metal can do that because its bonds form a “twinned structure” of rhombus shapes — bending or stretching moves those rhombuses (or rhombi, take your pick) but doesn’t change which atoms are bonded to one another.

Has this material science excursion bored you to tears yet? That’s why we love [Bill’s] work. He has always done a fantastic job of demystifying common mysticism and this is no different. The video below does a much better job of illustrating what we’ve described above, but also pull out a Nitinol engine for added wow-factor. A straight piece of Nitinol is bent into a loop around two pulleys. The lower pulley is submerged in hot water, causing the Nitinol to want to straighten out, but it loops back to the top pulley, bending and cooling in the air and creating a lever effect that drives the engine. We saw a more complex version of this concept last year.

You know those eyeglass frames you can bend in any way and they’ll  pop back to the original shape? They’re taking advantage of the super-elasticity of Nitinol. [Bill] also recounts uses as stents for medical applications, and oddball engineering tricks in the automotive industry.

It’s great to see the Engineer Guy back. Favorites of ours have been the science behind disposable diapers and the aluminum beverage can. More recently he released Faraday’s lecture series, wrote a book on airships, appeared on Outlaw Tech on the Science Channel, and started a family. Thanks for fitting these illustrative videos in when you can [Bill]!

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Doc Johnson’s Shape Memory Motor

US4055955-2Nitinol is a kind of wire that has a memory. If you heat it, it tries to return to the shape it remembers. [Latheman666] recently posted a video (see below) of a Nitinol engine that uses a temperature differential to generate motion.

[Dr. Alfred Johnson] holds a patent on this kind of motor. The concept sounds simple enough. A Nitnol spring shrinks in hot water and expands in cold. The spring is looped over two pulleys. One pulley is geared so it has mechanical advantage over the other one so that there’s a net torque which moves the hot part of the spring towards the cold side, and feeds more cold spring into the hot water. The cold spring then contracts and the entire process starts again.

We haven’t entirely gotten our heads around the gearing, but it seems plausible. On the other hand, this video was posted on April 1. What say you, Hackaday Commenteers?

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