Reducing Poop On Multicolor Prints

While multicolor printing eliminates painting steps and produces vibrant objects, there are two significant downsides; filament consumption and print time. A single-nozzle filament printer needs to switch from one color to another, and doing so involves switching to the other filament and then purging the transition filament that contains a mixture of both colors, before resuming the print with the clean new color.

[teachingtech] tests out a variety of methods for reducing print time and waste. One surprising result was that purging into the infill didn’t result in significant savings, even when the infill was as high as 50%. Things that did have a positive effect included reducing the amount of purge per transition based on light to dark color changes, and printing multiple copies at once so that even though the total amount of waste was the same as a single part, the waste per part was reduced.

All of the tests were with the same model, which had 229 color changes within a small part, so your mileage may vary, but it’s an interesting investigation into some of the deeper settings within the slicer. Reducing filament waste and print time is an admirable goal, and if you make your own extruder, you can turn all of that purge waste into various shades of greenish brownish filament. Continue reading “Reducing Poop On Multicolor Prints”

Wiring Up 100 Car Batteries So You Don’t Have To

We’re willing to bet most Hackaday readers have accidentally spot welded a few electrical contacts together over the years, complete with the surge of adrenaline that comes with the unexpected pops and sparks. It’s a mistake you’ll usually only make once or twice. But where most of us would look back at such mishaps as cautionary experiences, [Styropyro] sees an opportunity.

Armed with 100 car batteries wired in parallel, his recent video sees him pitting an assortment of household objects against the combined might of eighty-five thousand amps. Threaded rods, bolts, and angle iron all produce the sort of lightshow you’d expect, but [Styropyro] quickly discovered that holding larger objects down was more difficult than anticipated. It turns out that the magnetic fields being generated by the incredible amount of current rushing through the system was pulling the terminals apart and breaking the connection. After reinforcing the business end of his rig, he was able to tackle stouter objects such as crowbars and wrenches with explosive results.

A modified log splitter serves as a remotely operated switch.

We found that his remotely operated switch, built out of a hydraulic log splitter, to be a particular highlight of the video — unfortunately he only briefly goes over its construction at the very start. His side experiment, fashioning an sort of manually-operated carbon arc lamp with a pair of thick graphite electrodes and demonstrating is luminous efficacy compared to modern LEDs was an unexpected treat. As was the off-the-shelf domestic circuit breaker that impressed [Styropyro] by refusing to yield even after repeated jolts.

While the showers of sparks and vaporized metal might trigger some sweaty palms among the audience, we’ve seen [Styropyro] handle far scarier contraptions in the past. Though he may come off as devil-may-care in his videos, we figure there’s no way he could have made it this long without blinding or maiming himself if he didn’t know what he was doing.

Continue reading “Wiring Up 100 Car Batteries So You Don’t Have To”

Nitinol tire

Nitinol Is A Material We Need To Be Playing With More

Another Kickstarter, another opportunity for people to get mad at delayed and poorly functioning (if delivered at all) gadgets. This project aims to make airless tires for bikes and scooters using nitinol, and despite the company’s failed attempt at pedaling their wares on Shark Tank last year, the campaign has already more than quadrupled its funding goal.

The real star of the show here is NiTinol, a shape metal alloy composed of nickel and titanium. We should soon see a real commercial application of this miracle metal, and not long after we’ll see what happens when the rubber meets the road on these airless tires and their long-term performance. It’s not accurate to say they don’t use rubber; they just use LESS, because they’re still treaded, albeit with a layer that is adhered to the metal coil, and you don’t need tubes, either. The tread will still wear down and needs to be replaced occasionally for the lifetime of the tire, but the real advantage is never having a flat tire again. Considering how inconvenient flats are and the number of meetings I’ve been late commuting to because of an unplanned rapid deflation, these tires might be worth it. If you’re wondering why they’re so expensive, some napkin calculations of the nitinol coil have somewhere between 100 ft – 200 ft of wire per wheel, and at $1-2/ft, the raw materials alone before assembly make it an expensive piece of kit.

So what’s so cool about nitinol that it’s worth playing with, and what does it do that spring steel or stainless steel can’t? Well, you can soak it in acid for a year, and it will continue unaffected. It has excellent bio-compatibility, so you can put it in someone’s arteries as a stent, and it will go through tens of millions of cycles without cracking. It’s 10 times better at recovery and lighter, and it’s not magnetic, which can be useful. The memory capability is handy, too, because it means you can rapidly prototype springs, then heat and quench them to set their memory and easily adjust them.

Admittedly, I don’t have a use for it right now. But just like the coils of nichrome and piano wire waiting anxiously in my bins for their opportunity to shine, nitinol is screaming for a fun use.

Things Are Looking Brighter! But Not The Stars

Growing up in Montana I remember looking out at night and seeing the Milky Way, reminding me of my insignificance in the universe. Now that I live in a city, such introspection is no longer easy, and like 1/2 of humanity that also lives in urban areas, I must rely on satellites to provide the imagery. Yet satellites are part of the problem. Light pollution has been getting worse for decades, and with the recent steady stream of satellite launches and billionaire joyrides we have a relatively new addition to the sources of interference. So how bad is it, and how much worse will it get?

Looking up at the night sky, you can usually tell the difference between various man-made objects. Planes go fairly slowly across the sky, and you can sometimes see them blinking green and red. Meteors are fast and difficult to see. Geostationary satellites don’t appear to move at all because they are orbiting at the same rate as earth’s rotation, while other orbit types will zip by.

SpaceX has committed to reducing satellite brightness, and some observations have confirmed that new models are a full magnitude darker, right at the threshold of naked-eye observation. Unfortunately, it’s only a step in the right direction, and not enough to satisfy astronomers, who aren’t looking up at the night sky with their naked eyes, naturally.

The satellites aren’t giving off the light themselves. They are merely reflecting the light from the sun back to the earth, exactly the same way the moon is. Thus something that is directly in the shadow of the Earth will not reflect any light, but near the horizon the reflection from the satellites can be significant. It’s not practical to only focus our observatories in the narrow area that is the Earth’s shadow during the night, so we must look closer to the horizon and capture the reflections of the satellites. Continue reading “Things Are Looking Brighter! But Not The Stars”

a variety of enclosure options

The Many Ways To Solve Your Enclosure Problems

Most projects around here involve some sort of electronics, and some sort of box to put them in. The same is true of pretty much all commercially available electronic products as well.

Despite that, selecting an enclosure is far from a solved problem. For simple electronics it’s entirely possible to spend more time getting the case just right than working on the circuit itself. But most of the time we need to avoid getting bogged down in what exactly will house our hardware.

The array of options available for your housing is vast, and while many people default to a 3D printer, there are frequently better choices. I’ve been around the block on this issue countless times and wanted to share the options as I see them, and help you decide which is right for you. Let’s talk about enclosures!

Continue reading “The Many Ways To Solve Your Enclosure Problems”

Something’s Up In Switzerland: Explaining The B Meson News From The Large Hadron Collider

Particle physics is a field of extremes. Scales always have 10really big number associated. Some results from the Large Hadron Collider Beauty (LHCb) experiment have recently been reported that are statistically significant, and they may have profound implications for the Standard Model, but it might also just be a numbers anomaly, and we won’t get to find out for a while. Let’s dive into the basics of quantum particles, in case your elementary school education is a little rusty.

It all starts when one particle loves another particle very much and they are attracted to each other, but then things move too fast, and all of a sudden they’re going in circles in opposite directions, and then they break up catastrophically…

Continue reading “Something’s Up In Switzerland: Explaining The B Meson News From The Large Hadron Collider”

Parts of the automated soil moisture monitoring station

Solar Stevenson Screen For Smart Sprinkler

It’s not infrequent that we see the combination of moisture sensors and water pumps to automate plant maintenance. Each one has a unique take on the idea, though, and solves problems in ways that could be useful for other applications as well. [Emiliano Valencia] approached the project with a few notable technologies worth gleaning, and did a nice writeup of his “Autonomous Solar Powered Irrigation Monitoring Station” (named Steve Waters as less of a mouthful).

Of particular interest was [Emiliano]’s solution for 3D printing a threaded rod; lay it flat and shave off the top and bottom. You didn’t need the whole thread anyway, did you? Despite the relatively limited number of GPIO pins on the ESP8266, the station has three analog sensors via an ADS1115 ADC to I2C, a BME280 for temperature, pressure, and humidity (also on the I2C bus), and two MOSFETs for controlling valves. For power, a solar cell on top of the enclosure charges an 18650 cell. Communication over wireless goes to Thingspeak, where a nice dashboard displays everything you could want. The whole idea of the Stevenson Screen is clever as well, and while this one is 3D printed, it seems any kind of stacking container could be modified to serve the same purpose and achieve any size by stacking more units. We’re skeptical about bugs getting in the electronics, though.

We recently saw an ESP32-based capacitive moisture sensor on a single PCB sending via MQTT, and we’ve seen [Emiliano] produce other high quality content etching PCBs with a vinyl cutter.