[Arnuschky] was looking for a network storage solution that included redundancy. He could have gone with a new NAS box, but didn’t want to shell out full price. Instead, he picked up a Dell PowerEdge 2800 and hacked it for SATA drives and quiet operation.
It’s not surprising that this hardware can be had second-hand at a low price. The backplane for it requires SCSI drives, and it’s cheaper to upgrade to new server hardware than it is to keep replacing those drives. This didn’t help out [Arnuschky’s] any, so he started out by removing the SCSI connectors. While he was at it, he soldered wires to the HDD activity light pads on the PCB. These will be connected to the RAID controller for status indication. The image above shows the server with eight SATA drives installed (but no backplane); note that all of the power connectors in each column are chained together for a total of two drive power connectors. He then applied glue to each of these connectors, then screwed the backplane in place until the glue dried. Now the device has swappable SATA drives!
His server conversion spans several posts. The link at the top is a round-up so make sure you click through to see how he did the fan speed hack in addition to the SATA conversion.
If your tolerances don’t allow you to glue the connectors like this, check out this other hack that uses shims for spacing.