If you are thinking of building your own flight/racing sim setup at home, you might want to check this out. [Alex] from the Garoa Hackerspace in Säo Paulo, Brazil put together a slick setup that makes projector image calibration a breeze.
When building a wraparound screen for such a simulator, you are likely to run into problems with both overlapping images and distortion from the curved projection. There are projectors that can easily adjust themselves to work in this sort of setup, but they are often very expensive, so [Alex] thought he would build a solution himself.
After studying a paper written by [Johnny Chung Lee] in 2004, he built a prototype display calibrator last year that used similar, though slightly tweaked methods to get the job done. This time around, [Alex] has improved his calibrator, making the process more precise and a bit quicker.
Light sensors and an Arduino are attached to the back of the projection medium, and a large broad scan of the screen is performed by the projector. His code then triggers an additional sweep of each corner to better estimate the exact edges of his projection surface. Since the video is tweaked in software rather than relying on the projector hardware to handle the task, the result is cheap and very accurate.
Don’t take our word for it though, check out [Alex’s] video demonstration below to see his calibrator in action.