About 20 years ago, [Simon] spent a few week’s pay on a soldering station, a Micron W/2172. It served him well for the past few decades, but lately he hasn’t been able to find a supply of new tips for it. The Micron went into a cupboard and he upgraded to a newer Hakko soldering station.
The old Micron was still sitting in the cupboard when [Simon] realized both stations use a 24V supply for the heater, and you can buy replacement Hakko handle for a few bucks. Having two soldering stations would be handy, so [Simon] set out to convert the old Micron station to accept Hakko handles.
The only technical challenge for this modification was to figure out how the old circuit board in the Micron would read the thermistor in the new handle. The original circuit used a dual op-amp, with one side used to amplify the thermocouple and the other to compare it to the temperature set point. After measuring the set point and a bit of Excel, [Simon] had a small circuit board that would replace the old op-amp. After that it was only a matter of wiring the new handle into the old station, calibrating the temperature settings, and enjoying the utility of two soldering stations.
No arguing there, that is a hack. Furthermore it saves a very useful bit of well loved kit from ending up as landfill. Ignore the splash-da-cashers who tell you to stop messing about and just get another knock off ebay 907 clone, they have no imagination.
Fantastic hack! Love it!
hey, that’s my soldering iron; still going strong! Altronics were still selling tips for it at least a couple years ago. I might need to stock up…
So far, all soldering stations I saw were using 24V and a thermocouple.