If you have a 3D printer, you’re surrounded by plastic trash. I’m speaking, of course, of failed prints, brims, and support material that builds up in the trash can near your printer. Although machines that turn that trash into filament exist, they’re not exactly common. But there’s another way to turn that waste into new building materials. [flowalistic], 3D designer extraordinaire, is using that trash to create panels of plastic and throwing that into a laser cutter. It’s a plastic smoothie, and if you can sort your scrap by color, the results look fantastic.
The first step in turning garbage plastic into a plastic sheet is throwing everything into a blender. Only PLA was used for this experiment because using ABS will release chlorine gas. These plastic fragments were placed in the oven, on a cookie sheet with a sheet of parchment paper. After about a half an hour of baking at 200 °C, the sheet was pressed between sheets of wood and left to cool. From there, the PLA sheet was sent to the laser cutter where it can be fabricated into rings, models, coasters, spirographs, and toys.
While this is an interesting application of trash using parts and equipment [flowalistic] had sitting around — therefore, a hack — it must be noted this should never be replicated by anyone. That big bag of scrap plastic could contain ABS, and you should never put ABS in a laser cutter unless you want your workspace to smell awful. And/or be sure to crack a window.