Day: January 24, 2025

Setting The Stage For Open Source Sonar Development

January 24, 2025 by 19 Comments

At Hackaday, we see community-driven open source development as the great equalizer. Whether it’s hardware or software —  if there’s some megacorp out there trying to sell you something, you should have the option to go with a comparable open source version. Even if the commercial offering is objectively superior, it’s important that open source alternatives always exist, or else its the users themselves that end up becoming the product before too long.

So we were particularly excited when [Neumi] wrote in to share his Open Echo project, as it contains some very impressive work towards democratizing the use of sonar. Over the years we’ve seen a handful of underwater projects utilize sonar in some form or another, but they have always simply read the data from a commercial, and generally expensive, unit. But Open Echo promises to delete the middle-man, allowing for cheaper and more flexible access to bathymetric data.

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Laser-Cut Metal Endoskeleton Beefs Up 3D Prints

January 24, 2025 by 23 Comments

There are limits to what you can do with an FDM printer to make your parts stronger. It really comes down to adding more plastic, like increasing wall thickness or boosting up the infill percentage. Other than that, redesigning the part to put more material where the part is most likely to fail is about the only other thing you can do. Unless, of course, you have access to a fiber laser cutter that can make internal metal supports for your prints.

As [Paul] explains it, this project stemmed from an unfortunate episode where a printed monitor stand failed, sending the LCD panel to its doom. He had taken care to reinforce that part by filling it with fiberglass resin, but to no avail. Unwilling to risk a repeat with a new tablet holder, he decided to test several alternative methods for reinforcing parts. Using a 100 W fiber laser cutter, he cut different internal supports from 0.2 mm steel shim stock. In one case he simply sandwiched the support between two half-thickness brackets, while in another he embedded the steel right into the print. He also made two parts that were filled with epoxy resin, one with a steel support embedded and one without.

The test setup was very simple, just a crane scale to measure the force exerted by pulling down on the part with his foot; crude, but effective. Every reinforced part performed better than a plain printed part with no reinforcement, but the clear winner was the epoxy-filled part with a solid-metal insert. Honestly, we were surprised at how much benefit such a thin piece of metal offered, even when it was directly embedded into the print during a pause.

Not everyone has access to a fiber laser cutter, of course, so this method might not be for everyone. In that case, you might want to check out other ways to beef up your prints, including just splitting them in two.

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