Happy new year! I think we’ve covered the DIY CNC stuff a plenty, but I can’t resist posting this one. Remember the DIY snowboard? Recently, quite a few small quantity and home builders have cropped up. (I’m even planning to build my first board later this month.) [Mike Magruder] of happy monkey snowboards built a CNC gantry router just for cutting out wooden snowboard cores. The frame is built from structural aluminum (not cheap) with the usual steppers and some gecko drives running the show. The cable guide track and dust collector even make it look like a professional product. [Mike] also built a sweet press, but I’m going to be using vacuum bagging.
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Make Your Own CO2 Laser
We all remember the diy cnc laser. In my quest to bring you guys fresh stuff, I found an interesting design [archived page](the author says he built his in the 80s) for a home-built CO2 laser. The dimensions are missing, but the design is pretty simple. If you like some textbook style reading, the hyperphysics server is your friend. I finally bought a mini mill to go with my lathe – this could make an interesting machining project. Get a mini-fridge compressor to for the vacuum source, and the gas is easily acquired from the local welding shop. I’d bet Surplus shed probably has some workable optics.
The 25th is the deadline for the Design Challenge. Don’t freak out, just get it submitted before I get up on the 26th, and I’ll call it good.
DIY MP3 How-to
Just a quick note – my How-To on building your own MP3 player is up. It’s more of a build walk-through and a review of MAKE’s Daisy MP3 player kit.
In case you missed it, Ben Heck put up a How-to on making your own robotic hand. It’s more of an exercise in CAD design with the intent to cut the parts on a CNC machine. It’s a great view into Ben’s workflow. He used to torture er train graphic artists at some point, and he puts that experience to work in his designs. Speaking of which, you might dig his SCART video switcher.
I’ve got to say that I’m impressed with the effort I’ve seen so far on the Design Challenge. You’ve got five more days to get em in.
Before I forget, I need a good supplier of teflon/ptfe insulated wire (at a decent price). Suggestions?
Make A Badass CNC Mill
Ben Heck and I got into converting a mill to be a CNC machine during our podcast interview. Today I found a pair of great write ups at balbots on modding the Harbor Freight mini mill that I mentioned. Part 1 get into all the details of converting the mill to use stepper motors, and adding a cooling system. Part 2 covers upgrading to DC servo motors and replacing the gears with a belt drive system.
Ben Heck Interview Part 2
Here’s part 2 of my interview with Ben. (Or just grab it via the feed) We answer some more questions and go off on a few tangents about cnc machines, the PS3 and part sources. It cuts directly to the interview – I don’t want to wait 6 hours to record it. I should have a regular podcast up in the next day or two.
How-to Build Your Own CNC Mill
Yes folks it’s true: You can build a computer controlled 3-axis circuit board mill from cutting boards, a pile of printer parts and a Dremel. My coworker [Will] has posted the third and final installment of his CNC machine build on Engadget. This project was launched when Will stumbled across plans for an incredibly elegant and cheap ($22~$30) 3-axis stepper motor controller that originally appeared in Nuts&Volts in 1994. It uses a discontinued UCN5804B chip, but he lists a source for them. Building the controller and scavenging stepper motors from old dot-matrix printers is covered in part 1. For the body of the machine Will chopped up a couple cheap 1/2″ thick cutting boards from Sam’s Club. The polyethlene probably isn’t as good as say Delrin but it wins out for availability. Steel rod from the hardware store is used for the linear slides. Part 2 covers the constructions of the first axis (the table) which rides on inch long nuts on threaded rod. Part 3 covers assembling the final two axes in the head and installing the Dremel’s flex head. Amazingly he nearly got the entire thing built in the span of two evenings.
Computer Controlled Balsa Router
As a follow-up to yesterday’s post, [owen] sent along a link to his computer controlled router table for balsa cutting. This was his project before switching to lasers and sheetmetal. The write up starts with an interesting discussion about CNC not really being a magical tool or time saver. Sure, it can be pretty quick about cutting accurate pieces, but you still have to assemble it. Most likely all of the time you saved cutting was spent designing and prepping, which you could have spent cutting accurate parts by hand. Owen had extra time to spend designing since he was traveling for business. He does admit that the ability to quickly generate replacement parts has made him a more courageous pilot.
Other gems from yesterday’s comments: CNCZone is apparently the one-stop shop for all of you CNC hobbyist needs. [javamoose] pointed out that he’s nearly done with his scratch built CNC machine seen on bit-tech. [mike]’s FIRST robotics team is in the process of converting a punch tape driven Bridgeport NC mill. They found the owner of wimb.net very helpful. [ivan256] recommended the plans found on John C Kleinbauer’s site.
