How To Find Where A Wire In A Cable Is Broken

Determining that a cable has a broken conductor is the easy part, but where exactly is the break? In a recent video, [Richard] over at the Learn Electronics RepairĀ channel on YouTube gave two community-suggested methods a shake to track down a break in a proprietary charging cable. The first attempt was to run a mains power detector along the cable to find the spot, but he didn’t have much luck with that.

The second method involved using the capacitance of the wires, or specifically treating two wires in the cable as the electrodes of a capacitor. Since the broken conductor will be shorter, it will have less capacitance, with the ratio theoretically allowing for the location of the break in the wire to be determined.

In the charging cable a single conductor was busted, so its capacitance was compared from both sides of the break and compared to the capacitance of two intact conductors. The capacitance isn’t much, on the order of dozens to hundreds of picofarads, but it’s enough to make an educated guess of where the rough location is. In this particular case the break was determined to be near the proprietary plug, which ruled out a repair as the owner is a commercial rental shop of e-bikes.

To verify this capacitor method, [Richard] then did it again on a piece of mains wire with a deliberate cut to a conductor. This suggested that it’s not a super accurate technique as applied, but ‘good enough’. With a deeper understanding of the underlying physics it likely can be significantly more accurate, and it’s hardly the only way to find broken conductors, as commentators to the video rightly added.

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A fusion splicer being used to repair an optical fiber

Using A Fusion Splicer To Repair A Samsung TV’s Cable

Some Samsung TVs come with a system called One Connect, where all external cabling is connected to a separate box so that only one small signal cable goes to the TV. In some versions, the cable linking the TV with its Connect Box is a pure fiber optic cable that’s nearly transparent and therefore easy to hide.

Thin fiber optic cables are fragile however; when [Elecami Wolf] got one of these TVs for a very low price it turned out that this was because its One Connect cable had snapped. Replacement cables are quite expensive, so [Elecami Wolf] went on to investigate the inner workings of the fiber optic cable and figured out how to repair a broken one.

The cable consists of four pairs of plastic-coated glass fibers, which are attached to receivers and transmitters inside the thick connectors on either end. Repairing the cable required two things: figuring out which fibers should connect to each other, and a reliable way of connecting them together.

The first was difficult enough: a simple 1:1 connection didn’t work, so it took a bit of work to figure out the correct connection setup. One clever trick was pointing a camera at a working cable and comparing the flashing lights at each end; this helped to identify the right order for two of the four pairs. For the other two, a combination of reverse-engineering the electronic circuits and some systematic trial-and-error yielded a complete wiring diagram.

For the second part, [Elecami Wolf] called on a fiber optic expert who lent him a fusion splicer. This is a rather neat piece of equipment that semi-automatically brings two pieces of fiber together and welds them with an electric arc. Once this was complete, it was a matter of covering the splices to protect them from sharp bends, and the fancy TV was working again.

Although not everyone will have access to a multi-mode fusion splicer machine, [Elecami Wolf]’s videos provide fascinating insights into the workings of modern fiber-optic based consumer electronics. This might be the first fiber-optic splicing attempt we’ve seen; but if you’re trying to hook up an optical fiber to your circuit, this ball lens setup is a neat trick.

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