A small white work truck sitting on a faded road with trees in the background. In its bed is what looks like an enormous drill battery in an upside down position. The "battery" is black with red and yellow stripes. It has the words "125V, 500 Ah, 52 kWh" and "Mr. G's Workshop" emblazoned on the side.

Kei Truck Looks Like A Giant Power Tool

Kei trucks are very versatile vehicles, but their stock powerplant can leave a bit to be desired. If you need more power, why not try an electric conversion?

[Ron “Mr. G” Grosinger] is a high school auto shop and welding teacher who worked with his students to replace the 40 hp gas motor in this Daihatsu Hijet with the 127 hp of a Hyper 9 electric motor. The motor sits in the original engine bay under the cab and is mated to the stock transmission with a custom adapter plate made from plate steel for less than $150. We really appreciate how they left all the electronics exposed to see what makes the conversion tick.

The faux battery was made by a foam sculptor friend out of urethane foam shaped with a carving knife and then painted. It slides on a set of unistrut trolleys and reveals the 5 salvaged Tesla battery modules that power the vehicle. The fold down sides of the truck bed allow easy access to anything not already exposed if any tweaking is necessary.

We’ve seen a kei truck become a camper as well or an ebike powered with actual power tool batteries. If you’re thinking of your own electric conversion, which battery is best?

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Hackaday Prize Entry: An Electric Vehicle From Recycled Parts

In the future, just about everyone will be driving an electric car. We’re seeing the beginnings of this, and that means electrics and hybrids are showing up in junk yards. What does that mean? Tons of big batteries and powerful motors to build an electric vehicle from recycled parts.

A few years ago, someone exceptionally smart did the math on the environmental friendliness of different makes of vehicles from cradle to grave. The most environmentally friendly car to buy wasn’t a Prius, Leaf, or Tesla, but a used car; an old Civic or Rabbit. The logic makes sense – after two or three hundred thousand miles under its timing belt, the Civic or Rabbit has already paid the cost of forging the body and refining the plastic. Obviously, then, the most environmentally friendly car would be reusing the batteries and motor out of a newer hybrid.

For his Hackaday Prize build, [mauswerkz] is taking a 2001 BMW 330ci coupe and replacing the motor and transmission with some salvaged EV equipment. In this case, it’s the transmission and inverter from a Lexus GS450h and the batteries from a Chevy Volt ‘Extended Range’. Where the magical junkyard [mauswerkz] is pulling this equipment out of is anyone’s guess, but he did it. Maybe you can too.

So far, [mauswerkz] has the charger out of the Chevy Volt hooked up to the inverter and transmission from the Lexus and is making stuff turn. It’s only running at 200V instead of the final voltage of 650, but it’s enough for a proof of concept. Now it’s just a matter of stuffing everything inside the BMW.

Of course going to a junk yard isn’t the only way to get an EV. The more enterprising builder might want to build their own EV completely from scratch, starting with a block of foam. Yes, it even looks better than the BMW.


The 2015 Hackaday Prize is sponsored by:

Turn Your Car Into A Hybrid

pousenhybrid6

Thanks to a Danish Engineer, you can turn pretty much any car into a hybrid. The addition is made in the form of a bolt on motor. As you can see in the picture, there is a motor that attaches to the rear wheels adding an additional 7 Hp. The batteries are stored in the trunk. Kits start at $3,500 and go up to $4,500 depending on battery selection. At least, that’s what they will be when they finally go on sale.

[via Boing Boing Gadgets]