Electric Wind-Up Plane Uses Supercapacitors For Free Flight Fun

There’s something to be said for a simple wind-up, free flight model airplane. With no controls, it must be built very well to fly well, and with only the limited power of a rubber band, it needs a good, high-lift design without much superfluous drag to maximize flight time. There’s also something to be said for modernity though, and prolific hacker [Tom Stanton] puts them together with this supercapacitor plane.

If that sounds familiar, it’s because [Tom] did this before back in 2023. But for that first attempt he converted a commercial R/C toy rather than a plane optimized for low-power free flight. Just like with the best rubber-band machines, his goal for the new production is more flight time than winding time. Plus lots of views on YouTube, but that goes without saying.

Thus this machine is smaller and lighter than the previous iteration. Rather than balsa and tissue like the free-flight aircraft of our youths, [Tom] is using 3D printed plastic for the structure. But he’s got a neat hack built in: he’s printing the wings and control surfaces directly onto tissue paper, eliminating the bonding step. Of course that means his wings are printed flat, but a bit of heat and some bending and he has a single-surface airfoil. Single-surface airfoils are normal in this application, anyway: closed wings add too much weight for too little gain. If you want to try the technique, he’s got files on Printables.

Another interesting factoid [Tom] discovered is that the energy density of supercapacitors decreases sharply below 10 F. As you might imagine by the square-cubed law, bigger is better, but the sharp drop-off dictated he use a single 10 F cap for this build, along with a micro motor. Using the wind-up generator from his previous build, he’s able to get 45 seconds of flight out of just 4 seconds of cranking, a good ratio indeed.

[Tom] seems to like playing with different ways to power his toys; aside from supercapacitors, we’ve also seen him finessing aircraft air motors — including an attempt at a turbine for a model helicopter.

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Here’s The Reason The FAA’s Drone Registration System Doesn’t Make Sense

Last week, the US Department of Transportation and FAA released their rules governing drones, model aircraft, unmanned aerial systems, and quadcopters – a rose by any other name will be regulated as such. Now that the online registration system is up and running.

The requirements for registering yourself under the FAA’s UAS registration system are simple: if you fly a model aircraft, drone, control line model, or unmanned aerial system weighing more than 250g (0.55 lb), you are compelled under threat of civil and criminal penalties to register.

This is, by far, one of the simplest rules ever promulgated by the FAA, and looking at the full text shows how complicated this rule could have been. Representatives from the Academy of Model Aircraft, the Air Line Pilots Association, the Consumer Electronics Association weighed in on what types of aircraft should be registered, how they should be registered, and even how registration should be displayed.

Considerable attention was given to the weight limit; bird strikes are an issue in aviation, and unlike drones, bird strikes have actually brought down airliners. The FAA’s own wildlife strike report says, “species with body masses < 1 kilogram (2.2 lbs) are excluded from database,”. The Academy of Model Aircraft pushed to have the minimum weight requiring registration at two pounds, citing their Park Flyer program to define what a ‘toy’ is.

Rules considering the payload carrying ability of an unmanned aerial system were considered, the inherent difference between fixed wing and rotors or quadcopters was considered, and even the ability to drop toy bombs was used in the decision-making process that would eventually put all remotely piloted craft weighing over 250g under the FAA’s jurisdiction. We must at least give the FAA credit for doing what they said they would do: regulate drones in a way that anyone standing in line at a toy store could understand. While the FAA may have crafted one of the simplest rules in the history of the administration, this rule might not actually be legal.

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THP Entry: The Everything RC Transmitter

OSRC With few exceptions, most of The Hackaday Prize are things we really haven’t seen much of before: base-3 computers that have been relegated to the history books, extremely odd 3D printers, and fancy, new IoT devices are the norm. The OSRC is not a new project to us. (UPDATE: Looks like they deleted their project page. Here is a snapshot of it from the Internet Archive) We saw it once in 2011 and again a year later. What makes the OSRC an interesting project for The Hackaday Prize isn’t the fact that it’s the most advanced RC transmitter ever created. Creating that was evidently the easy part. The OSRC could use a big financial kick in the pants, and if [Demetris] wins, we’d guess he wouldn’t be taking that ride to space. Rather, he’d be taking the cash prize to get his ultimate transmitter into large-scale manufacturing and out into the wild.

While at first glance the base model OSRC seems expensive at about $6-700 USD, consider this: a six-channel transmitter from an excellent brand costs about $120 USD. Nine channels will run you about $400. The OSRC is a forty channel radio. The sticks are capable of force feedback, and of course the ‘pro’ model of the OSRC has that wonderful screen, capable of displaying video from an FPV camera, a GPS/map overlay, or an incredibly extensive telemetry display. There are multi-thousand dollar avionics for real airplanes out there that have a smaller feature set, and that’s not hyperbole.

A few months ago, [Demetris] was interviewed by the awesome people at Flite Test. That (highly suggested) video is embedded below.


SpaceWrencherThe project featured in this post is an entry in The Hackaday Prize. Build something awesome and win a trip to space or hundreds of other prizes.

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