Introducing PooLA Filament: Grass Fiber-Reinforced PLA

We’re probably all familiar with adding wood dust, hemp and carbon fibers to PLA filament, but there are so many other fillers one could add. During the completely unrelated recent heatwave in Germany, [Stefan] from CNCKitchen decided to give a new type of biodegradable filler type a shot by scooping some freshly dried cow patties off the very picturesque grazing fields near his place. In the resulting video a number of questions are answered about this ‘PooLA’ that nobody was asking, such as whether it makes for a good filler, and whether it smells bad while printing.

Perhaps unsurprisingly to those who have spent any amount of time around large herbivores like cows, cow dung doesn’t smell bad since it’s mostly composed of the grass fibers that are left over after the cow’s multiple stomachs and repeated chewing have done their thing. As [Stefan] and his colleagues thus found out was that printing with PooLA smells like printing with grass.

As for the practical benefits of PooLA, it adds a nice coloring, but like other ‘reinforced’ PLA filaments seems to trade flexibility for stiffness, so that at ratios of cow dung powder between 5 to 20% added to the PLA powder the test parts would break faster. Creating the filament was also a bit of a chore, for reasons that [Stefan] still has to figure out.

That said, aside from the technically unneeded bacterial corpses and other detritus in cow patties, using grass fibers in FDM filament isn’t a crazy idea, and might fit right in there with other fibers.

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Mouse Model Suggests Starch-Based Plastics Are Still Bad For You

To paraphrase The Simpsons: plastics are the solution to – and cause of – all of mankind’s problems. Nowhere is this more clear in the phenomenon of microplastics. Some have suggested that alternative bioplastics made out of starch could be the solution here, as the body might be able to digest and disassemble these plastic fragments better. Unfortunately, a team of Chinese researchers put this to the test using mice, with the results suggesting that starch-based plastics do not change the harm to tissues and organs.

We previously looked at this harm from micro- and nanoplastics (MNP), with humans and their brains at autopsy showing a strong correlation between disease and presence of MNPs. In this recent study mice were split up into three groups, for either no, low or high levels of these bioplastics in their food. At autopsy, the mice exposed to the bioplastics all showed damage to organs, including the same gene-regulation issues and inflammation markers as seen with other plastics.

Despite these results, researchers question how useful these results are, as they pertain to modified starches with known biodegradability issues, while starch by itself is absolutely digestible when it’s in the form of potato chips, for instance. Perhaps the trick here is to make bioplastics that are still useful as plastics, and yet as harmless to ingest as said potato chips.

Not that we recommend eating bioplastics, mind you; potato chips are definitely tastier.

PLA: The Plastic That Grows

If you’ve ever taken a coast-to-coast car trip across the United States, the one thing that’s sure to impress you is the mind-bogglingly immense amount of corn that we grow here. If you take the northern route — I’ve done it seven times, so I know it by heart — you’ll see almost nothing but corn from Ohio to Montana. The size of the fields is simply staggering, and you’re left wondering, “Do we really eat all this corn?”

The simple answer is no, we don’t. We grow way more corn than we can eat or, once turned into alcohol, drink. We do feed a lot to animals, many of which subsequently end up as burgers or pork chops. But even after all that, and after accounting for exports, we still have a heck of a lot of corn to put to work. There are lots of industrial uses for this surplus corn, though, and chances are pretty good you’ve got an ear or two worth coiled up next to your 3D-printer, in the form of polylactic acid, or PLA.

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