Relativity Space Changes Course On Path To Orbit

March 17, 2025 by Tom Nardi 25 Comments

In 2015, Tim Ellis and Jordan Noone founded Relativity Space around an ambitious goal: to be the first company to put a 3D printed rocket into orbit. While additive manufacturing was already becoming an increasingly important tool in the aerospace industry, the duo believed it could be pushed further than anyone had yet realized.

Rather than assembling a rocket out of smaller printed parts, they imagined the entire rocket being produced on a huge printer. Once the methodology was perfected, they believed rockets could be printed faster and cheaper than they could be traditionally assembled. What’s more, in the far future, Relativity might even be able to produce rockets off-world in fully automated factories. It was a bold idea, to be sure. But then, landing rockets on a barge in the middle of the ocean once seemed pretty far fetched as well.

Of course, printing something the size of an orbital rocket requires an exceptionally large 3D printer, so Relativity Space had to built one. It wasn’t long before the company had gotten to the point where they had successfully tested their printed rocket engine, and were scaling up their processes to print the vehicle’s propellant tanks. In 2018 Bryce Salmi, then an avionics hardware engineer at Relatively Space, gave a talk at Hackaday Supercon detailing the rapid progress the company had made so far.

Just a few years later, in March of 2023, the Relativity’s first completed rocket sat fueled and ready to fly on the launch pad. The Terran 1 rocket wasn’t the entirely printed vehicle that Ellis and Noone had imagined, but with approximately 85% of the booster’s mass being made up of printed parts, it was as close as anyone had ever gotten before.

The launch of Terran 1 was a huge milestone for the company, and even though a problem in the second stage engine prevented the rocket from reaching orbit, the flight proved to critics that a 3D printed rocket could fly and that their manufacturing techniques were sound. Almost immediately, Relativity Space announced they would begin work on a larger and more powerful successor to the Terran 1 which would be more competitive to SpaceX’s Falcon 9.

Now, after an administrative shakeup that saw Tim Ellis replaced as CEO, the company has released a nearly 45 minute long video detailing their plans for the next Terran rocket — and explaining why they won’t be 3D printing it.

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Hackaday Links: January 20, 2019

January 20, 2019 by Brian Benchoff 18 Comments

Let’s say you’re an infosec company, and you want some free press. How would you do that? The answer is Fortnite. Yes, this is how you hack Fortnite. This is how to hack Fortnite. The phrase ‘how to hack Fortnite’ is a very popular search term, and simply by including that phrase into the opening paragraph of this post guarantees more views. This is how you SEO.

Lasers kill cameras. Someone at CES visited the AEye booth, snapped a picture of an autonomous car at AEye’s booth, and the LIDAR killed the sensor. Every subsequent picture had a purple spot in the same place. While we know lasers can kill camera sensors, and this is a great example of that, this does open the door to a few questions: if autonomous cars have LIDAR and are covered in cameras, what’s going to happen to the cameras in an autonomous car driving beside another autonomous car? Has anyone ever seen more than one Cruise or Waymo car in the same place at the same time? As an aside, AEye’s company website’s URL is aeye.ai, nearly beating penisland.net (they sell pens on Pen Island) as the worst company URL ever.

This is something I’ve been saying for years, but now there’s finally a study backing me up. Lego is a viable investment strategy. An economist at Russia’s Higher School of Economics published a study, collecting the initial sale price of Lego sets from 1987 to 2015. These were then compared to sales of full sets on the secondary market. Returns were anywhere between 10 and 20% per year, which is crazy. Smaller sets (up to about 100 pieces) had higher returns than larger sets. This goes against my previous belief that a Hogwarts Castle, Saturn V, and UCS Falcon-heavy portfolio would outperform a portfolio made of cheap Lego sets. However, this observation could be tied to the fact that smaller sets included minifig-only packaging, and we all know the Lego minifig market is a completely different ball of wax. The Darth Revan minifig, sold as an exclusive for $3.99 just a few years ago, now fetches $35 on Bricklink. Further study is needed, specifically to separate the minifig market from the complete set market, but the evidence is coming in: Lego is a viable investment strategy, even when you include the 1-2% yearly cost of storing the sets.

Relativity Space got a launchpad. Relativity Space is an aerospace startup that’s building a rocket capable of lobbing my car into Low Earth Orbit with a methalox engine. They’re doing it with 3D printing. [Bryce Salmi], one of the hardware engineers at Relativity Space, recently gave a talk at the Hackaday Superconference about printing an entire rocket. The design is ambitious, but if there’s one device that’s perfectly suited for 3D printing, it’s a rocket engine. There are a lot of nonmachinable tubes going everywhere in those things.