Making An Air-Powered Circular Saw With LEGO

September 12, 2026 by Maya Posch 9 Comments

The all-LEGO version barely cuts paper. (Credit: Jamie's Brick Jams, YouTube) — The all-LEGO version barely cuts paper. (Credit: Jamie’s Brick Jams, YouTube)

Although building a table saw out of LEGO is probably not the first thing that comes to mind when you look at those colorful bits of plastic, [Jamie] has been on a bit of a search for more applications of his LEGO-based air-powered motors. Naturally this led to the idea of doing something useful with it, like making a table saw you can actually use for real wood.

Starting off with a basic prototype using only regular LEGO pieces to get the mechanism figured out, [Jamie] then builds this up into said air-powered table saw featuring an actual metal blade. Suffice it to say that this isn’t something that you want your children to do with their LEGO while unsupervised.

The star of the show is of course the air-powered turbine that spins the blade. This is something that [Jamie] has been working on for a while, going through a number of prototypes to figure out a 3D printed geometry for the turbine blade that helps to convert as much of the high-pressure air into rotation.

Along the way it was also discovered that 3D printing saw blades is pretty hard, probably due to the lack of a sharp edge. This is definitely an area where it’s hard to beat a real table saw blade, with the added caveat that anything that’s good at cutting up boards of wood and sausages will just as happy slice through careless primate fingers.

In terms of safety features, the air supply is cut automatically with a sort of dead-man switch that requires you to keep one hand on it while using the final table saw design. There also an auto-feeding system added that tries to guide the board into the saw, but this turned out to be finicky. Suffice it to say that an air compressor and a handful of non-LEGO-approved components created a pretty convincing table saw.

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Fixing A 1990s LEGO Electric Train Speed Regulator

September 8, 2026 by Maya Posch 20 Comments

Before LEGO train sets moved to battery-powered locomotives with plastic rails, all of them worked pretty much like any other train set of the era. This meant metal rails that the locomotive’s wheels would use to pick up power from and a central controller that would inject said power and also regulate the train’s speed and direction. The LEGO 2868b Electric Train Speed Regulator is one such example, and [Nonsense Wars] recently had one under the knife to repair it.

The single PCB inside is quite straightforward, with the 9-12 VAC supply input from an external power adapter, and a variable voltage regulator that sees its target voltage switched by a bank of resistors.

It are these resistors that the big yellow control switches between when you operate it, changing the output voltage and also output polarity you cross the midway point. Effectively this means that there is just one non-passive component on the PCB, in the form of the TO-220 package strapped to the big heatsink.

In this particular unit it was found to be a Fairchild KA317, which is for all intents and purposes here the same as an LM317T. One quick swap later and this controller was back in business like it was 1995.

Compared to the engineering crammed into a modern “smart brick”, things really have come quite a ways in the world of LEGO.

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Teardown Of A 2026 LEGO SMART Brick

March 18, 2026 by Maya Posch 46 Comments

LEGO SMART brick from its side. (Credit: EvilmonkeyzDesignz, YouTube)

At the beginning of March this year LEGO released their new SMART brick, which looks like a 2×4 stud brick and is filled to the brim with sensors, LEDs, NFC and Bluetooth functionality, as well as a purported custom ASIC. The central idea behind it appears to be to add a lot of interactivity to LEGO builds while allowing for mesh-style communication with other SMART bricks. Naturally, this makes it a great subject for a teardown, which is what [EvilmonkeyzDesignz] over on YouTube did in a recent video.

Normally the only way you can purchase one of these new bricks is by buying them as part of a ‘Smart Play’ set, but someone was selling singular bricks on EBay. As the brick is inductively recharged, it’s pretty well-sealed, requiring a fairly destructive opening method.

Directly below the transparent top is a speaker, with the opposing PCB on the main body containing a microphone as well as a number of RGB LEDs. On the opposite side of this PCB we find the photo sensor, but to get to this part of the PCB the copper wires that wrap around the entire main assembly have to be disconnected from the PCB’s side pads with some force as they’re apparently pressed in place without the use of solder.

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How I 3D Printed My Own Lego-Compatible Train Bridges

March 16, 2026 by Zoe Skyforest 38 Comments

Lego train sets have been available for decades, now. The Danish manufacturer long ago realized the magic of combining its building block sets with motors and plastic rails to create real working railways for children and adults to enjoy. Over the years, Lego has innovated through several generations of trains, from classic metal-rail systems to the more modern IR and later Bluetooth-controlled versions. The only thing largely missing over all that time, though…? A bridge!

Yes, Lego has largely neglected to build any bridges for its mainstream train lineup. There are aftermarket solutions, and innovative hacks invented by the community, all with their own limitations and drawbacks. This glaring oversight, though, seemed like a perfect opportunity to me. It was time to fire up the 3D printer and churn out a fully-realized Lego rail bridge of my very own.

Bridges Are Hard

I’ve experimented with building Lego rail bridges before, using standard track and household objects like cardboard, books, and beer. Unfortunately, it can be very difficult to support the track evenly at the joints which occur every 150mm, and derailments are common. Credit: author

There’s actually a good reason Lego bridges aren’t a big thing in the company’s own product lineup, beyond a few obscure historical parts. This is probably because they aren’t very practical. Lego locomotives are not particularly strong haulers, nor do they have excellent grip on the rails, and this makes them very poor at climbing even mild grades. Any official Lego bridge would have to be very long with a shallow slope just to allow a train to climb high enough to clear a locomotive on a track below. This would end up being an expensive set that would probably prove unpopular with the casual Lego train builder, even if the diehard enthusiasts loved it.

There are third-party options available out there. However, most rely on standard Lego track pieces and merely combine them with supports that hold them up at height. This can work in some cases, but it can be very difficult to do cool things like passing a Lego train under a bridge, for example. It can be hard to gain enough height, and the short length of Lego track pieces makes it hard to squeeze a locomotive between supports. Continue reading “How I 3D Printed My Own Lego-Compatible Train Bridges” →

LEGO Machine Plays Tic-Tac-Toe Without Electronics

March 16, 2026 by Zoe Skyforest 10 Comments

Tic-Tac-Toe is a relatively simple game, and one of the few which has effectively been solved for perfect play. The nature of the game made it possible for [Joost van Velzen] to create a LEGO machine that can play the game properly in an entirely mechanical fashion.

The build features no electronics to speak of. Instead, it uses 52 mechanical logic gates and 204 bits of mechanical memory to understand and process the game state and respond with appropriate moves in turn. There are some limitations to the build, however—the game state always begins with the machine taking the center square. Furthermore, the initial move must always be played on one of two squares—given the nature of the game though, this doesn’t really make a difference.

It’s also worth heading over to the Flickr page for the project just to appreciate the aesthetics of the build. It’s styled in the fashion of an 18th-century automaton or similar. It’s also been shared on LEGO Ideas where it’s raised quite a profile.

If you’ve ever wanted to think about computing in a mechanical sense, this build is a great example of how it can be done. We often see some fun LEGO machines around these parts, from massive parts sorters to somewhat-functional typewriters.

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Making A Bladeless Tesla Turbine Generator In LEGO

March 13, 2026 by Maya Posch 2 Comments

The Tesla turbine is a bladeless centripetal-flow turbine invented by Nikola Tesla in 1913, using the boundary-layer effect rather than having a stream of gases or a fluid impinge on blades. Recently [Jamie’s Brick Jams] constructed one using LEGO to demonstrate just how well these turbines work compared to their bladed brethren.

Since it uses the boundary-layer effect, the key is to have as much surface area as possible. This means having many smaller discs stacked side by side with some spacing between them.

Interestingly, the air that is directed against the turbine will travel inwards, towards the axle of the discs and thus requiring some way to vent the air. In the video a number of design prototypes are tested to see how they perform before settling on a design suitable for a functional generator.

The first discs are printed in PLA with an FDM printer, which are put on a shaft with 1 mm spacers. What becomes clear during testing is that these turbines can reach ridiculous speeds, but torque is really quite weak until you hit very high RPMs, well beyond 10,000 RPM. This is a bit of an issue if you want to drive any load with it, especially on start-up, but managed to propel a walker robot as a quick torque test.

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The LEGO-lookalike displaying [Paul]'s dashboard

LEGO Space Computer Made Full Size, 47 Years On

March 5, 2026 by Tyler August 9 Comments

There’s just something delightful about scaled items. Big things shrunk down, like LEGO’s teeny tiny terminal brick? Delightful. Taking that terminal brick and scaling it back to a full-sized computer? Even better. That’s what designer [Paul Staal] has done with his M2x2 project.

In spite of the name, it actually has a Mac Mini M4 as its powerful beating heart. An M2 might have been more on-brand, but it’s probably a case of wanting the most horsepower possible in what [Paul] apparently uses as his main workstation these days. The build itself is simple, but has some great design details. As you probably expected, the case is 3D printed. You may not have expected that he can use the left stud as a volume control, thanks to an IKEA Symfonisk remote hidden beneath. The right stud comes off to allow access to a wireless charger.

The minifigs aren’t required to charge those airpods, but they’re never out of place.

The 7″ screen can display anything, but [Paul] mostly uses it either for a custom home assistant dashboard, or to display an equalizer, both loosely styled after ‘screen’ on the original brick. We have to admit, as cool as it looked with the minifigs back in the day, that sharp angle to the screen isn’t exactly ergonomic for humans.

Perhaps the best detail was putting LEGO-compatible studs on top of the 10:1 scaled up studs, so the brick that inspired the project can sit securely atop its scion. [Paul] has provided a detailed build guide and the STLs necessary to print off a brick, should anyone want to put one of these nostalgic machines on their own desk.

We’ve covered the LEGO computer brick before, but going the other way–putting a microcontroller and display in the brick it to run DOOM. We’ve also seen it scaled up before, but that project was a bit more modest in size and computing power.