[Rachel Levine] was one of the mechanical engineers on the team at the Rochester Institute of Technology who built this resin-based 3D printer. She wrote in to show off the fantastic work they’ve been doing. Their project website is daunting to take in at first, which shouldn’t be all that surprising since the concepts used here are fairly advanced. But give yourself a few minutes of blind clicking and you’ll begin to grasp the scope of this fantastic piece of engineering. The bad news is you’re not going to whip the thing together in a weekend. The good news is that if you’re determined to build one this should give you the lion’s share of the background you’ll need to make it happen.
The rig pulls a printed object up from the ooze on the build platform. They’re using resin that is cured with visible light. That’s why you see the level in the foreground; the bath needs to be a uniformed thickness so that it solidifies correctly when the light hits it from the underside. The build table is made of glass sandwiched between gaskets where it comes in contact with the frame, keeping the liquid in place while letting the DLP projector shine through. Check out the fast-motion build video after the break to see how each layer is exposed to light, then pulled upward to make room for the next. We estimate the build was around two hours of real-time and you can see that a technician replaces the extracted resin at regular intervals during the process.
DLP Projector based printers have been gaining in popularity. Check out this roundup of several offerings from last year.