[Jan] works with both physically and mentally disabled individuals, some of whom cannot read, making many of their tasks more difficult. Although [Jan] is not in a position to teach reading or writing skills, he was able to build an add-on device for the scales used in repackaging sweets to provide simple feedback that the user can interpret.
The device has three LEDs—red, green, and yellow—to indicate the package does not weigh enough (red), weighs too much (yellow), or lies within an acceptable range (green). The industrial scales at [Jan’s] workplace each have a serial output to connect to a printer, which he used to send data to the device. An ATMega8 controls the lights and an attached LCD, with the usual trimpot to change the display’s contrast and a rotary encoder to adjust the device’s settings. Everything fits snugly into a custom-made frosted acrylic enclosure, laser-cut at a local hackerspace.
[Jan] provides a rigorous guide to approaching each step on his Instructables page, along with source code and several pictures. See a video overview below, then enjoy another scale hack: building one from scratch.