Books You Should Read: Engineer To Win By Carroll Smith

One problem with engineering education today is a lack of experimental teaching. Oh sure you may have a project or two, but it’s not the focus of the program because it’s hard to standardize a test around. Typically sections of the field are taught in a highly focused theoretical course by a professor or graduate student with a specialization in that section. Because classes treat individual subject areas, it’s entirely possible to get a really good understanding of two pieces of the same puzzle, but never realize that they fit together to make a picture. It’s only when a freshly minted engineer gets out into the real world that they start to make the connections between seemingly disparate fields of knowledge.

This is why Carroll Smith’s book “Engineer to Win” is so good. He spent a lifetime as a practicing engineer in a field where a small failure could mean the death of a friend. So when he set out to write a book, he wrote a book that related everything needed to properly conceptualize and solve the mechanical engineering problems in his field.

One warning though; the book is not for the faint of heart. If you want to learn something difficult well, then this is book for you. Carroll skips the comforting analogies and gives the information exactly. It can get a little dense, but he makes the assumption that the reader is there to learn and, most importantly, understand. This takes work.

2016-08-01_02h06_34For example, you can’t really understand why a rolled bolt is stronger than a bolt cut on a screw machine until you understand how metal works on a crystalline level. The same goes for metal fatigue, brittle fractures, ductile failures, and all the maladies that metal can suffer. The difference between an engineer and a technician is this deep understanding. Otherwise the equations learned are just parts in a toolbox and not paint on an artist’s palette.

This is why the first half of the book is dominated by all things metallurgical. The book starts with the simple abstractions of the crystalline structures of metal. Unlike my materials class in university, it maintains a practical bend to the presentation of the information throughout the whole process. For example, it moves on to what all this practically means for metals undergoing stresses and failures before it launches into a (short) digression on how metals are made and their history.

However, if racecar plumbing is your thing his treastise, "Carroll Smith's Nuts, Bolts, Fasteners and Plumbing Handbook" is also fantastic.
However, if racecar plumbing and fasteners are kinda your thing, “Carroll Smith’s Nuts, Bolts, Fasteners and Plumbing Handbook” is also a fantastic read.

This first half of the book touches on non-ferrous metals and their proper use as well. After that comes some of the best explanations of metal fatigue, fasteners, and metal bonding I’ve ever read. When the failure of a joint causes a mechanism to fail in a toaster that’s one thing, but when it fails in a racecar people get hurt. Carroll is very exacting in what constitutes a forgivable oversight in engineering, and what does not.

Once the book has finished conveying a working understanding of metals and fasteners it seems to fracture into a pot-luck of different racecar-related topics. During my first reading of the book I resisted this strange turn of events. For example, I didn’t really want to read about racecar plumbing in the eighties, or what kind of springs and aerofoils Carroll likes. However, when I reread those sections in a more focused manner, I realized that many of them were teaching the practical application of the knowledge learned in the previous chapters. How does the metal make a good spring? Why is one kind of plumbing better than another?

Importantly, the anecdotes at the end of the book impart an understanding of the importance of professionalism in engineering. What is the true responsibility of an engineer? He teaches not to take the trust others place in your skills for granted. He teaches to trust in the skills of others. The book teaches humility as an engineer. He shows the kind of person one can become after a lifetime of earnest study in their craft.

Thanks to reader, [Dielectric], for recommending the book to me. Also, from the bit of research I’ve done, the older motorworks edition is generally considered to have better quality reproductions of the diagrams than the newer printings of the book.

10 thoughts on “Books You Should Read: Engineer To Win By Carroll Smith

  1. a very good example of this is in the engineering of wind turbines. simple in theory but damm hard to make a 100 % reliable one that will last in a near marine environment. someone had the bright idea of using stainless steel till i pointed out that it is a lot more brittle.this was for a project in africa. never did here if they took my advice. i like to think they did. check all the properties of your chosen material. this is also true of welding. hydrogen enbrittlement can cause havoc if you are not careful.

    1. Fortunately they only need to last about 12 years instead of the full 25-30 year lifespan.

      Reason being that in the EU at least, the common subsidy term is 12 years, after which the turbines become unprofitable because they can’t sell the electricity for shit as it comes in at random times and amounts. The randomness means they need to sell against no demand, which pushes the spot prices towards zero and sometimes all the way to negative, meaning the turbine owner has to pay utilities to take the power.

      Without the subsidies that pay the difference, it’s simply not possible to operate the turbine, so the turbines get torn down and new ones installed in their place to reset the subsidy. The old turbines may get refurbished and sold for new wind projects which again get the full subsidy, but more often than not they’re simply scrapped.

  2. This is such a good book. The intro to metallurgy section is great, and the bolting/fastening section is just about worth the price alone. It won’t make you a mechanical engineer but at least you’ll know what you don’t know.

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