If you have ever ventured into the world of motor vehicles you may be familiar with a dynamometer, possibly as a machine to which your vehicle is taken for that all-important printout that gives you bragging rights (or not) when it comes to its ability to lay down rubber. A dynamometer is essentially a variable load for a rotating shaft, something that converts the kinetic energy from the shaft into heat while measuring the power being transferred.
Most of us will never have the chance to peer inside our local dyno, so a term project from a group of Cornell students might be something of interest. They’ve built a dynamometer for characterising small electric motors, and since their work is part of their degree courses, their documentation of it goes into great detail.
Their dynamometer takes the form of a shaft driving a stainless steel disc brake upon which sit a pair of calibers mounted on a fixed shaft that forms a torsion bar. The whole is mounted in a sturdy stainless steel chassis, and is studded with sensors, a brace of strain gauges and a slotted disc rotation sensor. It’s not the largest of dynamometers, but you can learn about these devices from their work just as they have.
This is a project sent to us by [Bruce Land], one of many from his students that have found their way to these pages. His lectures on microcontrollers are very much worth a look.