Retrotechtacular: Office Equipment From The 1940s

November 23, 2021 by Chris Lott 15 Comments

If you can’t imagine writing a letter on a typewriter and putting it in a mailbox, then you take computers for granted. But that’s just the tip of the iceberg. More niche applications begat niche machines, and a number of them are on display in this film that the Computer History Archives Project released last month. Aside from the File-o-matic Desk, the Addressograph, or the Sound Scriber, there a number of other devices that give us a peek into a bygone era.

One machine that’s still around, although in a much computerized form, is the stenograph. Not so popular these days is the convenient stenograph carrier, allowing a patient’s statement to be recorded bedside in the hospital immediately after a car accident. Wire recorders were all the rage in 1947, as were floppy disks (for audio, not data). Both media were used to time-shift dictation. Typing champions like Stella Pajunas could transcribe your letters and memos at 140 WPM using an electric typewriter, outpacing dot matrix printers but a snail’s pace compared to a laser jet.

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Ender 3 Meets MIG Welder To Make A Metal Benchy — Kind Of

November 23, 2021 by Dan Maloney 20 Comments

When you can buy a 3D printer at Aldi, you pretty much know that 3D printing has been reduced to practice. At least for the plastic version of 3D printing; metal printing is another thing entirely. It’s easy to squeeze out a little molten plastic in a controlled fashion, but things get a little more — energetic — when you try to do the same with metal.

At least that’s what [Lucas] has been experiencing with his attempts to build a metal 3D printer over on his Cranktown City YouTube channel. Granted, he set himself up for a challenge from the get-go by seeking to stick a MIG welder onto an Ender 3, a platform that in no way was ready for the abuse it was about to endure. Part 1 of the video series below shows the first attempt, which ended badly for both the printer and for the prints.

But that first prototype, melted parts notwithstanding, gave [Lucas] enough to go on for the improvements of version 2, including a better build plate, heat shielding for the printer’s tender bits, and a legit MIG welder wire feeder. [Lucas] also built current control in, with a clever non-destructive interface to the welder controls. These improvements were enough to attempt a Benchy print, which started out pretty decent but got a bit droopy toward the end.

As imperfect as it is, the Benchy is a vast improvement over the formless blobs from version 1, and the printer holds quite a bit of promise for the future. One thing you can’t accuse [Lucas] of is giving up on a project too easily; after all, he built a laser cutter from scratch, including the laser tube.

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DIY High Flow 3D Printing Nozzle

November 23, 2021 by Al Williams 50 Comments

Sometimes advances happen when someone realizes that a common sense approach isn’t the optimal one. Take radio. Success in radio requires bigger antennas and more power, right? But cell phones exist because someone realized you could cram more people on a frequency if you use less power and smaller antennas to limit the range of each base station. With FDM 3D printing, smaller nozzles were all the rage for a while because they offer the possibility of finer detail. However, these days if you want fine detail you should be using resin-based printers and larger nozzles offer faster print times and stronger parts. The Volcano hotend started this trend but there are other options now. [Stefan] over at CNC Kitchen decided to make his own high flow nozzle and he claims it is better than other options.

Don’t get too carried away with the DIY part. As you can see in the video below, he starts with a standard nozzle, so it is really a nozzle conversion or hack. The problem with high flow isn’t the hole in the nozzle. It is melting the plastic fast enough. The faster the plastic moves through the nozzle, the less time there is for it to melt.

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