Fraens’ New Loom And The Limits Of 3D Printing

January 12, 2025 by Elliot Williams 7 Comments

[Fraens] has been re-making industrial machines in fantastic 3D-printable versions for a few years now, and we’ve loved watching his creations get progressively more intricate. But with this nearly completely 3D-printable needle loom, he’s pushing right up against the edge of the possible.

The needle loom is a lot like the flying shuttle loom that started the Industrial Revolution, except for making belts or ribbons. It’s certainly among the most complex 3D-printed machines that we’ve ever seen, and [Fraens] himself says that it is pushing the limits of what’s doable in plastic — for more consistent webbing, he’d make some parts out of metal. But that’s quibbling; this thing is amazing.

There are mechanical details galore here. For instance, check out the cam-chain that raises, holds, and lowers arms to make the pattern. Equally important are the adjustable friction brakes on the rollers that hold the warp, that create a controlled constant tension on the strings. (Don’t ask us, we had to Wikipedia it!) We can see that design coming in handy in some of our own projects.

On the aesthetic front, the simple but consistent choice of three colors for gears, arms, and frame make the build look super tidy. And the accents of two-color printing on the end caps is just the cherry on the top.

This is no small project, with eight-beds-worth of printed parts, plus all the screws, bearings, washers, etc. The models are for pay, but if you’re going to actually make this, that’s just a tiny fraction of the investment, and we think it’s going to a good home.

We are still thinking of making [Fraens]’s vibratory rock tumbler design, but check out all of his work if you’re interested in nice 3D-printed mechanical designs.

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Life Without Limits: A Blind Maker’s Take On 3D Printing

January 10, 2025 by Heidi Ulrich 5 Comments

In the world of creation, few stories inspire as much as [Mrblindguardian], a 33-year-old who has been blind since the age of two, but refuses to let that hold him back. Using OpenSCAD and a 3D printer, [Mrblindguardian] designs and prints models independently, relying on speech software and touch to bring his ideas to life. His story, published on his website Accessible3D.io, is a call to action for makers to embrace accessibility in their designs and tools.

[Mrblindguardian]’s approach to 3D printing with OpenSCAD is fascinating. Without visual cues, he can still code every detail of his designs, like a tactile emergency plan for his workplace. The challenges are there: navigating software as a blind user, mastering 3D printers, and building from scratch. His tip: start small. Taking on a very simple project allows you to get accustomed to the software while avoiding pressure and frustation.

His successes highlight how persistence, community support, and creativity can break barriers. His journey mirrors efforts by others, like 3D printed braille maps or accessible prosthetics, each turning daily limitations into ingenious innovations. [Mrblindguardian] seems to be out to empower others, so bookmark his page for that what’s yet to come.

Accessible tech isn’t just about empowering. Share your thoughts in the comments if you have similar experiences – or good solutions to limitations like these! As [Mrblindguardian] says on his blog: “take the leap. Let’s turn the impossible into the tangible—one layer at a time”.

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Toner Transfer, But Not For PCBs

January 9, 2025 by Al Williams 15 Comments

It is old news that you can print PCB artwork on glossy paper and use a clothes iron to transfer the toner to a copper board, which will resist etchant. But [Squalius] shows us how to do a similar trick with 3D prints in a recent video, which you can see below.

The example used is a QR code, although you can use anything you can print in a mirror image. Of course, heat from a clothes iron isn’t going to be compatible with your 3D-printed plastic. The trick is to use some acrylic medium on the part, place the print face down, and apply more medium to the back of the paper.

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2024: As The Hardware World Turns

January 2, 2025 by Tom Nardi 21 Comments

With 2024 now officially in the history books, it’s time to take our traditional look back and reflect on some of the top trends and stories from the past twelve months as viewed from the unique perspective Hackaday affords us. Thanks to the constant stream of tips and updates we receive from the community, we’ve got a better than average view of what’s on the mind of hardware hackers, engineers, and hobbyists.

This symbiotic relationship is something we take great pride in, which is why we also use this time of year to remind the readers just how much we appreciate them. We know it sounds line a line, but we really couldn’t do it without you. So whether you’ve just started reading in 2024 or been with us for years, everyone here at Hackaday thanks you for being part of something special. We’re keenly aware of how fortunate we are to still be running a successful blog in the era of YouTube and TikTok, and that’s all because people like you keep coming back. If you keep reading it, we’ll keep writing it.

So let’s take a trip down memory lane and go over just a handful of the stories that kept us talking in 2024. Did we miss your favorite? Feel free to share with the class in the comments.

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An animated GIF of Engineer Bo's Precision Bluetooth Scroll Wheel wirelessly, and effortlessly scrolling down the Hack A Day blog with a single finger

Doomscroll Precisely, And Wirelessly

December 31, 2024 by Michael Shaub 18 Comments

Around here, we love it when someone identifies a need and creates their own solution. In this case, [Engineer Bo] was tired of endless and imprecise scrolling with a mouse wheel. No off-the-shelf solutions were found, and other DIY projects either just used hacked mice scroll wheels, customer electronics with low-res hardware encoders, or featured high-res encoders that were down-sampled to low-resolution. A custom build was clearly required.

We loved seeing hacks along the whole process by [Engineer Bo], working with components on hand, pairing sensors to microcontrollers to HID settings, 3D printing forms to test ergonomics, and finishing the prototype device. When 3D printing, [Engineer Bo] inserted a pause after support material to allow drawing a layer of permanent marker ink that acts as a release agent that can later be cleaned with rubbing alcohol.

We also liked the detail of a single hole inside used to install each of the three screws that secure the knob to the base. While a chisel and UV-curing resin cleaned up some larger issues with the print, more finishing was required. For a project within a project, [Engineer Bo] then threw together a mini lathe with 3D printed and RC parts to make sanding easy.

Scroll down with your clunky device to see the video that illustrates the precision with a graphic of a 0.09° rotation and is filled with hacky nuggets. See how the electronics were selected and the circuit designed and programmed, the use of PCBWay’s CNC machining in addition to board assembly services, and how to deal with bearings that spin too freely. [Engineer Bo] teases that a future version might use a larger bearing for less wobble and an anti-slip coating on the base. Will the board files and 3D models be released, too? Will these be sold as finished products or kits? Will those unused LED drivers be utilized in an upcoming version? We can’t wait to see what’s next for this project.

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A Twenty-Segment Display, Artistically

December 24, 2024 by Elliot Williams 21 Comments

We all know and love the humble seven-segment display, right? And if you want to make characters as well as numbers, you can do an okay job with sixteen segments off the shelf. But if you want something more art-deco, you’ll probably want to roll your own. Or at least, [Ben] did, and you can find his designs up on GitHub.

Taking inspiration from [Posy]’s epic investigation of segmented displays, [Ben] sat down with a sketchpad and created his own 20-segment font that displays numbers and letters with some strange, but frankly lovely, segment shapes. There is no center line, so letters like “T” and numbers like “1” are a little skewed, but we think it’s charming.

We’ve seen about a bazillion takes on the seven-segment idea over the years here. Most recently, we fell in love with this 21-segment beauty, but honestly the original eight(!) segment patent version is charming as well. Anyway, picking a favorite segmented display at Hackaday is like picking your favorite child, if you have a few hundred children. We love them all.

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3D Printing Threaded Replacements

December 3, 2024 by Al Williams 20 Comments

Printing an object with threads is nothing new. If you know the specifications on the other thread or you are in control of it, no problem. But [Shop Therapy] wanted to print parts that mate with an existing unknown thread. Out come the calipers.

The first measurement is the height. He rounded that up in the video but mentioned in the comments that it should really be a little smaller so that it seats properly.

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